Electric Stacker PS15/PS20 Instruction Handbook

Electric Stacker PS15
Electric Stacker PS20
INSTRUCTION HANDBOOK
Electric Stacker
WARNING
Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE:


Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 03/2014
PS 15-SMS-002-EN
1
FOREWORD
Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.
This handbook describes the usage of different electric stackers. When operating and servicing the truck,
make sure, that it applies to your type.
Chapter 11 describes specialized stipulations and regulations for the American
market. Follow these instructions and stipulations if you operate the truck within
the American market!
Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements
and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of
industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –
electrical requirements), assumed the truck is used according to the described purpose.
The noise level for this machine is 70 dB(A) according to EN 12053.
The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.
ATTENTION:

Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.

The waste packages should be sorted and put into solid dustbins according to the materials and be
collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.

To avoid leaking during the use of the products, the user should prepare some absorbable materials
(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed in to special departments in terms
of local authorities.

Our products are subject to ongoing developments. Because this handbook is only for the purpose of
operating /servicing the stacker, therefore please have understanding, that there is no guarantee out
of particular features out of this handbook.
NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.
2
3
TABLE OF CONTENTS
1.
2.
CORRECT APPLICATION ............................................................................................5
DESCRIPTION OF THE STACKER ..............................................................................6
a. Overview of the main components.............................................................................6
b. Main technical data ....................................................................................................7
c. Description of the safety devices and warning labels (Europe and other, excepting
USA) .................................................................................................................................8
d. Identification plate ......................................................................................................9
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10
a. Commissioning ........................................................................................................10
b. Lifting/ transportation................................................................................................10
c. Decommissioning..................................................................................................... 11
5. DAILY INSPECTION ................................................................................................... 11
6. OPERATING INSTRUCTIONS ...................................................................................12
a. Parking.....................................................................................................................12
b. Residual lift diagram.................................................................................................12
c. Lifting .......................................................................................................................12
d. Lowering ..................................................................................................................13
e. Travelling .................................................................................................................13
f. Steering....................................................................................................................14
g. Braking.....................................................................................................................14
h. Malfunctions.............................................................................................................15
i. Emergency...............................................................................................................15
7. BATTERY CHARGING AND REPLACEMENT ...........................................................15
a. Replacement............................................................................................................16
b. Battery Indicator.......................................................................................................16
c. Charging ..................................................................................................................16
8. REGULAR MAINTENANCE........................................................................................17
a. Maintenance checklist..............................................................................................17
b. Lubricating points .....................................................................................................19
c. Check and refill hydraulic oil ....................................................................................19
d. Checking electrical fuses .........................................................................................19
e. Removing, reattaching guarding ..............................................................................20
9. TROUBLE SHOOTING ...............................................................................................20
10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22
a. Electrical circuit diagram ..........................................................................................22
b. Hydraulic circuit........................................................................................................23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET .......................24
a. Foreword/ Compliance .............................................................................................24
b. Description warning labels (only US- market) ..........................................................25
c. Technical data for US market ...................................................................................28
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30
4
1. CORRECT APPLICATION
It is only allowed to use this electric stacker according to this instruction handbook.
The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,
with electrically powered low height lifting function. The trucks are designed for stacking operations in
dedicated racking by lifting and lowering the palletized load up to the desired lifting height.
A wrong usage can cause human injuries or can damage equipment.
The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck
is used only by staff, which is trained and authorized to use this truck.
The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck
is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and
for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not
allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the
stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.
It is not allowed to use this truck on tail lifts or loading ramps.
The capacity is marked on the load diagram as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this truck which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.
By not observing these instructions, the warranty becomes void.
5
2. DESCRIPTION OF THE STACKER
a. Overview of the main components
Fig. 1: Overview main components
1. Foldable platform
2. Main cover
3. Protective arm cover
4. Protective arms
5. Upper cover
6. Tiller
7. Safety (belly) button
8. Accelerator (butterfly button)
9. Middle cover
10. Battery cover
11. Emergency button
12. Discharge indicator and charging indicating
LED
13. Key switch
14. Load wheels
15. Forks
16. Load backrest
17. Protective board
18. Protective board seat
19. Mast
20. Pallet
21. Chassis
6
b. Main technical data
Fig. 2: Technical data
Dimensions
Tires, chassis
Weig
ht
Distinguishing
mark
Table1: Main technical data for standard version
Type sheet for industrial truck acc. to VDI 2198
1.2
1.3
1.4
1.5
1.6
1.8
1.9
2.1
2.2
2.3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
4.2
4.3
4.4
4.5
4.9
4.15
4.19
4.20
4.21
4.22
Manufacturer`s type designation
Power (battery ,diesel, petrol, gas, manual)
Operator type
Load Capacity / rated load
Load centre distance
Load distance ,centre of drive axle to fork
Wheelbase
Service weight
Axle loading, laden front/rear
Axle loading, unladen front/rear
Tires
Tire size, front
Tire size, rear
Additional wheels(dimensions)
Wheels, number front/rear(x=driven wheels)
Tread, front
Tread, rear
Lowered mast height
Free lift height
Lift
Extended mast height
Height of tiller in drive position min./ max.
Height, lowered
Overall length
Length to face of forks
Overall width
Fork dimensions
7
Q (t)
C (mm)
X (mm)
Y(mm)
kg
kg
kg
xw
xw
xw
b10 (mm)
b11 (mm)
h1 (mm)
h2 (mm)
h3 (mm)
h4 (mm)
h14 (mm)
h13 (mm)
l1 (mm)
l2 (mm)
b1 (mm)
s/e/l (mm)
PS 15
Battery
Pedestrian
1.5
600
765
1519
1596
1345/1663
955/553
Polyurethane (PU)
230×75
 80× 70
124x60
1x+2/4
750
390/505
2220
1660
4915
5520
1370/945
85
2180
1030
1000
60/180/1150
Performa
nce data
Electricengine
Additiona
l data
4.25
4.32
4.33
4.34
4.35
5.1
5.2
5.3
5.8
5.10
6.1
6.2
6.3
6.4
6.5
6.6
8.1
8.4
Distance between fork- arms
Ground clearance, centre of wheelbase
Aisle width for pallets 1000X1200 lengthways
Aisle width for pallets 800X1200 lengthways
Turning radius
Travel speed, laden/unladen
Lift speed, laden/ unladen
Lowering speed, laden/ unladen
Max. gradeability performance, laden/ unladen
Service brake
Drive motor rating S2 60min
Lift motor rating at S3 15%
Battery acc. to DIN 43531/35/36 A, B, C, no
Battery voltage, nominal capacity K5
Battery weight
Energy consumption acc. to VDI cycle
Type of drive control
Sound level at driver’s ear according to EN
12053
b5 (mm)
m2 (mm)
Ast (mm)
Ast (mm)
Wa (mm)
Km/h
m/s
m/s
%
kW
kW
V/Ah
kg
kWh/h
dB(A)
570/685
25
2645
2592
1806
6.0/6.0
0.141/0.212
0.227/0.178
6/12
Electromagnetic
1.3
3.0
B,3PzS
24/ 350
288
2.1
AC- speed control
69
c. Description of the safety devices and warning labels (Europe and
other, excepting USA)
For the USA –market, the description of
the safety and warning labels is
mentioned in chapter 11.
A
B
C
E
F
G
L
Crane hook label
Warning decal: Do not step under or on the
forks
Residual lift capacity sticker
Never reach through
Identification plate (ID-plate)
Sticker to read and follow these instructions
Sign of filling point
The truck has an emergency button (11) which
stops all lifting-, lowering-, driving- functions and
engages the failsafe electromagnetic brake when it
（only without platform）
is pushed. By pulling this button, the truck can be
（inside）
operated after the controller checked the functions.
Before operating, insert the key and turn the switch
Fig.3: Safety and warning labels
(13) clockwise. To prevent against unauthorized
access, turn the key anti-clockwise and remove it, if you not operate this truck. The truck is equipped
with a safety (belly) button (7) which switches the driving function away from the operator, if the truck
travels towards the operator and the tiller is activated in the tillers operating zone. Follow also the
instructions given on the decals. Replace the decals if they are damaged or missing.
8
d. Identification plate
1
2
3
4
5
6
Designation, type
Serial number
Rated capacity in kg
Supply voltage in V
Own mass (self weight) in kg without battery
Name and address of manufacturer)
7 Battery weight minimum/ maximum
8 Nominal power in kW
9 Load center distance
10 Manufacturing data
11 Option
1
2
3
11
4
10
5
9
8
7
6
Fig. 4: Identification plate
If sold to the EU, here the
place of the CE marking
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT

Drive outside the stacking operation with a lifted load higher than the lifting point.

Put foot or hand under or into the lifting mechanism.

Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.

Overload the truck.

Put foot in front of the wheels, injury could result.

Lift people. People could fall down and suffer severe injury.

Push or pull loads.

Use this truck on ramps.

Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).

Side or end load. Load must be distributed evenly on the forks.

Use the truck with unstable, unbalanced not stable load.

Use truck without manufacturer’s written consent.

Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
9
Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has
any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.





When operating the truck, the operator has to wear safety shoes.
The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
The operating lighting must be minimum 50 Lux.
It is not allowed to use the truck on ramps.
To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.) switch off the truck and remove the key.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING
a. Commissioning
Table 2: Commissioning data
Type
PS 15 / 5000
Commissioning weight [kg]
1626
Version/ Lift [mm]
5000
After receiving our new truck or for re-commissioning you have to do following before (firstly) operating
the truck:



Check if are all parts included and not damaged
Eventually installation and charging the batteries (follow chapter 7)
Do the work according to the daily inspections as well as functional
checks.
b. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position
and fix the truck safe with dedicated lifting gear according to the
following figures.
Lifting
Fig.5: Lifting with a crane
USE DEDICATED CRANE AND LIFTING EQUIPMENT
DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA DURING LIFTING
10
Lower the forks and park the truck securely.
Fasten the truck according to fig.6 by fixing dedicated
lashing belts to each side of the truck’s crane hook holes
and fasten the other side at the transporting truck.
Transportation
DURING TRANSPORTATION ON A LORRY OR
TRUCK ALWAYS FASTEN THE TRUCK
SECURELY
Lower the forks and park the truck on the iron plate securely.
Fixe the forks by the iron sheet with two screws. Fasten the
truck by fixing dedicated lashing belts according to fig. 6 and
fasten the other side at the transporting truck.
Fig. 6: Fixing points
c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this handbook
mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safely, so that there will be no flattening after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric
components must be recycled due to legal regulations.
5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following
points before operation.
Remove load from truck and lower the forks.
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.











Check for scratches, deformation or cracks.
Check if there is any oil leakage from the cylinder.
Check the vertical creep of the truck.
Check the chain and rollers for damages or corrosion.
Check the smooth movement of the wheels.
Check the function of the emergency brake by activating the emergency button.
Check, the tiller arm- switch braking function
Check the lifting and lowering functions by operating the buttons.
Check if the protective screen has no damages and that is correctly assembled.
Check the audio warning signal.
Check if all bolts and nuts are tightened firmly.
11




Check the function of the key switch.
Check the speed limitation switch.
Visual check if there are any broken hoses or broken electric wires.
If supplied with a backrest extension, check it for damages and correct assembling.
7
6. OPERATING INSTRUCTIONS
8
BEFORE OPERATING THIS TRUCK, PLEASE
FOLLOW THE WARNINGS AND SAFETY
INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE
THAT THE LOAD OR OTHER EQUIPMENT
NOT CAUSES INSUFFICIENT VISIBILITY!
22
23
Make sure, that the load is palletized and stable and that
Fig.7: Tiller operating controls
the daily inspection is carried out. For starting, insert the
key and turn it clockwise to the “ON”- position. Eventually
before inserting the key switch (13), the emergency button
(11) must be pulled carefully.
Press the horn button (22) to activate the audible warning signal.
a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES
Fig.8: Key switch
The truck is equipped with an electromagnetic failsafe stopping and
parking brake.
Always lower the forks fully and drive the truck to a safe area. Turn the key
anti- clockwise to the “Off” – position and remove the key.
b. Residual lift diagram
The residual lift diagram indicates the maximum capacity Q [kg] for a
given load centre c [mm] and the corresponding lift height H [mm] for the
truck with horizontal load.
The white markings on the mast indicate if the specific lifting limits
reached.
For instance with a load centre of gravity distance c of 600 mm and a
maximum lift height H of 5000 mm, the max. capacity Q is 750 kg.
Fig. 9: Residual lift diagram
c. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 1500 kg.
LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.
12
Travel with the lowered forks fully underneath the pallet and press the lifting button (fig. 7, 22) until you
reached the desired lifting height.
d. Lowering
If the forks are in the racking, firstly travel out of the racking carefully
with or without the pallet. By travelling out of the racking, take care that
the forks are not touching the racking.
Press the lowering button (fig. 7, 23) carefully.
Lower the load until the forks are clear of the pallet, then drive the truck
carefully out of the load unit.
e. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING
UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN
SPECIFIED WITH THE TECHNICAL DATA.
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE
LIFTING POINT (<300MM).
Fig.11: Operating direction
After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling
the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).
Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).
Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired
speed.
If you move the accelerator button back to the neutral position, the controller decelerates the truck until
the truck stops. If the truck stopped, the parking brake will be engaged.
13
Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed
with the accelerator- button.
THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND
SIDEWAYS PROTECTIVE ARMS.
PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO
THE PEDESTRIAN MODE.
Besides the pedestrian mode, following travelling modes can be used:
 Travelling with platform (1) folded downside and sideways arms (4) in protective position
Travelling with maximum speed.
 Travelling with platform (1) folded downside and sideways arms (4) folded downside
Depending on the Controllers parameter setting, the speed might be lower, but not higher than
6km/h.
 Travelling with platform (1) folded upright and sideways arms (4) folded downside
Depending on the Controllers parameter setting, the speed might be lower, but not higher than
6km/h.
f. Steering
OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.
TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF
THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING
SYSTEM.
You steer the truck by moving the tiller to the left or right side.
g. Braking
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE
LOAD CONDITONS OF THE TRUCK
The braking function can be activated on several ways:

By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the
regenerative braking is activated. The truck brakes until it stops.

By moving the accelerator button (8) from one driving direction directly to the opposite direction, the
truck brakes regenerative until it starts travelling into the opposite direction.

The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,
the tiller moves automatically up to the upper baking zone (‘B’).
The truck brakes until it stops.

The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the
truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance
and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is
14
in the operating zone.
h. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (6) by pushing it. If possible, park the truck on a safe area, turn the key switch (4) anticlockwise and remove the key.
Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating
area by using dedicated towing/ lifting equipment.
i. Emergency
In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push
the emergency button (6). All electrical functions will be stopped.
7. BATTERY CHARGING AND REPLACEMENT







Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be observed.
The batteries are liquid acid traction batteries. Optional maintenance free batteries
are available; for these batteries re- filling is prohibited.
Recycling of batteries undergoes national regulations. Please follow these
regulations.
By handling batteries, open fire is prohibited, gases could cause explosion!
In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
Park the truck securely before starting charging or installing/changing the batteries
Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.
Depending on the version, the truck is equipped with following liquid acid traction battery- type:
1 pc
(LxWxH)]
3PzS
24V/
350
Ah
(C5)
[624x284x627
IT IS ONLY ALLOWED TO USE LIQUID ACID
TRACTION BATTERIES.
THE WEIGHT OF THE BATTERIES HAS AN
INFLUENCE TO THE TRUCKS OPERATING
BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING
TEMPERATURE OF THE BATTERIES.
Fig. 12: battery replacement
15
a. Replacement
Park the truck securely and switch off the stacker with the key (13) and activate the emergency button
(11). Open the battery cover and pull out the hinge. Then remove the battery cover, unscrew and remove
the battery fixing plate, pull out the battery plug (Fig.14), and take the batteries out with a crane. The
installation is in the reverse order of the removal. Please connect the positive terminals firstly. Otherwise
the tuck could be damaged.
b. Battery Indicator
The discharge status is indicated by ten red LED segments.
Battery discharged
Battery charged
Fig.13: Battery discharge indicator
Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge
decreases, successive LEDs light up, only one on at a time.


The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).
c. Charging





Before charging ensure that you are using an appropriate charger for charging the
installed battery!
Before using the charger, please fully understand the instructions of the charger
instructions.
Always follow these instructions!
The room, where you are charging must be
ventilated.
Battery
The exactly charge status can be only checked
plug
from the dischrge indicator. To control the status,
the charging must be interrupted and the truck
must be started.
Park the truck at a dedicated secured area with a deidcated power
supply.
Lower the forks and remove the load.
Open the battery cover and let it stay upright.
Switch the truck off and connect the battery plug to the charging
16
Fig.14: Battery charging
plug of the charger.
The charger starts charging the battery if the charger is connected to the main power supply.
Disconnect the battery plugs after the charger finished charging.
Connect the battery plug with the plug at the truck.
Close the battery cover.
8. REGULAR MAINTENANCE








Only qualified and trained personnel are allowed to do maintenance on this truck.
Before maintaining, remove the load and lower the forks to the lowest position.
If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
Use approved and from your dealer released original spare parts.
Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
It is allowed to adjust the pressure valve only from trained service technicians.
If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.
Check the items emphasized maintenance checklist.
a. Maintenance checklist
Table 3: Maintenance checklist
Interval (Month)
1
3
6
12
Hydraulic
1
Check the hydraulic cylinder, piston for damage noise and leakage

2
Check the hydraulic joints and hose for damage and leakage

3
Inspect the hydraulic oil level, refill if necessary

4
Refill the hydraulic oil ( 12 month or 1500 working hours)

5
Check and adjust the function of the pressure valve (1500 kg +0/ +10%)

Mechanical system
6
Inspect the forks for deformation and cracks

7
Check the chassis for deformation and cracks

8
Check if all screws are fixed

9
Check mast and chain for corrosion, deformation or damages, replace if
necessary
10
Check the gearbox for noise and leakage

11
Check the wheels for deformation and damages, replace if necessary

12
Lubricate the steering bearing
13
Inspect and lubricate the pivot points
14
Lubricate the grease nipples

15
Replace the guarding and/or protective screen if it is damaged




Electric system
17
16
Inspect the electric wiring for damage

17
Check the electric connections and terminals

18
Test the Emergency switch function

19
Check the electric drive motor for noise and damages

20
Test the display

21
Check if correct fuses are used, if necessary replace.

22
Test the audio warning signal

23
Check the contactors

24
Check the frame leakage (insulation test)

25
Check function and wear of the accelerator

26
Check the electrical system of the drive motor

Braking system
27

Check brake performance, if necessary replace the brake disc or adjust the air
gap
Battery
28
Check the battery voltage

29
Clean and grease the terminals and check for corrosion and damage

30
Check the battery housing for damages

Charger
31
Check the main power cable for damages

32
Check the start-up protection during charging

Function
33
Test the audio warning signal

34
Check the air gap of the electromagnetic brake

35
Test the emergency braking

36
Test the reverse and regenerative braking

37
Test the safety (belly) button function

38
Check the steering function

39
Check the lifting and lowering function

40
Check the tiller arm switch function

41
Test the key switch of damages and function

42
Test the speed limitation switch (lifting height >~300mm)

General
43
Check if all decals are legible and complete

44
Check if the protective screen and or guarding is not damaged

45
Inspect the castor, adjust the height or replace it, if worn out
46
Carry out a test run


18
b. Lubricating points
Lubricate the marked points according to the maintenance
checklist. The required grease specification is: DIN 51825,
standard grease.
1
2
3
4
5
6
Bearings in wheels
Main frame post
Chain
Hydraulic system
Steering bearing
Gear box
c. Check and refill hydraulic oil
Fig. 15: Lubricating points
The required hydraulic fluid- type is



H-LP 46, DIN 51524
Viscosity is 41.4 - 47
Depending on the type the amount
Is 9.4L
Waste material like oil, used batteries or other must be probably disposed and recycled according to the
national regulations and if necessary brought to a recycling company.
The oil level height shall be in the not lifted position min.9.3L to 9.5L.
If necessary add oil at the filling point.
d. Checking electrical fuses
Remove the main cover. The fuses are located according to fig. 16; the size is according to table 4.
Table 4: Size of the fuses
FU1
FU2
FU3
FU01
FU02
Fig. 16: Location fuses
19
Rate
10A
0.5A
15A
150A
200A
e. Removing, reattaching guarding
DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT
CORRECTLY ASSEMBLED!
If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The
screws will remain with the screen. For reattaching place the screen to the right position and fix each
screw correctly. If you need to replace parts, please call your next service partner.
Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite
direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not
damaged.
9. TROUBLE SHOOTING
 If the truck has malfunctions follow the instructions, mentioned in chapter 6.
Table 5: Trouble shooting
TROUBLE
CAUSE
Load weight too high
Battery discharged
Lifting fuse faulty
Hydraulic oil level too low
Load can’t be
lifted
Oil leakage
Lifting stops at 1800mm
Lifting stops at 1800mm
Oil leakage from
air breathing
Height sensor for 1800mm height
defect
Excessive quantity of oil.
Battery is charging
REPAIR
Lift only the max. capacity,
mentioned on the ID-plate
Charge the battery
Check and eventually replace
the lifting fuse
Check and eventually refill
hydraulic oil
Repair the hoses and/or the
sealing of the cylinder
Move the protective arms into
the downside position
Check the sensor for the
protective arm
Check the height sensor on the
mast
Reduce oil quantity.
Charge the battery completely
and then remove the main
power plug form the electrical
socket.
Connect the battery correctly
Check and eventually replace
fuses
Charge the battery
Stacker not starts
operating
Battery not connected
The fuse is faulty
Battery discharged
Combined emergency switch is
activated
20
De-activate the combined
emergency switch by insert and
pull the knob.
Tiller in the operating zone
Only travelling in
one direction
Protective arms in the upright
position, platform folded upright
Foldable platform or protective
arms in one of the allowed
positions
Foldable platform or protective
arms not in one of the allowed
positions
The accelerator and the
connections are damaged.
The battery is discharged.
The electromagnetic brake is
engaged.
The relating tiller cables are
disconnected or damaged
The stacker only
travels very slowly Defective height sensor for
reduced speed at 300mm height
Electric system overheated
Defective heat sensor
The stacker starts
up suddenly
The controller is damaged.
The accelerator not moves back to
its neutral position.
Move the tiller firstly to the
braking zone.
Move the protective arms into
the downside position
Check the proximate sensors
for the arms and platform
Check the correct function of
the arms and/or platform
Check the accelerator and the
connections.
Check the battery status at the
discharge indicator
Check the electromagnetic
brake
Check the tiller cables and
connections.
Check the sensor
Stop using and cool down the
truck
Check and if necessary replace
the heat sensor
Replace the controller.
Repair or replace the
accelerator.
If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with
a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.
21
10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram
Fuses CS 15
FU1 : 10 A
FU2 : 0,5 A
FU3 : 15 A
FU01 : 150 A
FU02 : 200 A
Fig. 17: Electric diagram
22
b. Hydraulic circuit
Fig. 18: Hydraulic circuit
23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN
MARKET
The content in this chapter is specialized for the US-American market.
a.
Foreword/ Compliance
Operating this truck requires knowledge which can be acquired from this instruction handbook. This
handbook must be kept available throughout the entire period of use of the industrial truck.
IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK!
READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON
THE TRUCK!
Only properly trained operators are allowed to operate a powered industrial truck. Your employer must
train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The
training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.
Depending on the context in this operating manual, the user can refer to several people, including the
owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.
Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined
that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You
and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating
your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and
built to current industry and government standards. For more information see following:
- ASME B56.1 (American Society of Mechanical Engineers)
- OSHA §1910.178 (Occupational Safety and Health Act)
- UL 583 (Underwriters Laboratory)
- ANSI Z535.4 (American National Standards Institute)
This sign indicates hazard situations, if not avoided, will result in serious injury or
death. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, warning indicates hazard situations which may lead to moderate
injury. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, caution indicated situations which may lead to minor injury.
Instructions or precautions must be observed to avoid minor injury.
24
b.
Description warning labels (only US- market)
（ only without platform ）
（inside）
Fig. 19: Warning labels and safety devices (only USA)
A
C
F
G
H
I
Crane hook label
Residual lift capacity sticker
Identification plate (ID-plate)
Sticker to read and follow these instructions
Sign warning electrical devices
Sign danger not riding
J
Sign danger being crushed
K Sign not under, on forks
L Sign oil filling point
M Sign warning stay clear stop truck
N Sign danger battery
The truck is equipped with an emergency button (11) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.
Follow the instructions given on the decals. Replace the decals if they are damaged or missing.
25
Sign read and follow this instruction (G)
Sign not under, on forks (K)
Sign warning electrical devices (H)
Sign danger not riding (I)
(only if not equipped with a foldable platform)
Sign oil filling point (L)
Sign warning stay clear stop truck (M)
Sign danger being crushed (J)
26
Sign danger battery (N)
27
c. Technical data for US market
Fig. 20: Technical data
Table 6: Main technical data for standard version(USmarket)
Dimensions
Tires, chassis
Weight
Distinguishing mark
Type sheet for industrial truck acc. to VDI 2198
1.2
Manufacturer`s
type
designation
PS 15SL two-stage-mast
PS 15SL three-stage-mast
2900FFL
4600 FFL
3600FFL
6000 FFL
1.4
Power (battery ,diesel, petrol,
gas, manual)
Operator type
1.5
Load Capacity / rated load
Q(lbs)
3306.9
1.6
C(in)
23.6
x(in)
28.4
1.9
Load centre distance
Load distance ,centre of drive
axle to fork
Wheelbase
2.1
Service weight
lbs
2844.0
2910.1
3712.6
3897.8
2.2
Axle loading, laden front/rear
lbs
2778/3373
2811/3406
3062./3763
3155/3856
lbs
1841/1003
1874/1036
2202/1316
2295/1409
1.3
1.8
Pedestrian
54.6
y(in)
59.8
3.1
Axle
loading,
front/rear
Tires
3.2
Tire size, front
xW (in)
9.1×3.0
3.3
xW (in)
3.1×2.8
xW (in)
4.9x2.4
3.6
Tire size, rear
Additional
wheels(dimensions)
Wheels,number
front/rear(x=driven wheels)
Track, front
3.7
Track, rear
b11(in)
4.2
Lowered mast height
h1 (in)
4.3
Free Lift height
h2 (in)
58.3
72.0
59.8
84.9
4.4
Lift height
h3 (in)
112.8
140.4
179.7
234.8
4.5
Extended mast height
Height of tiller in
position min./ max.
h4 (in)
132.7
160.2
201.4
259.8
2.3
3.4
3.5
4.9
unladen
Battery
Polyurethane (PU)
drive
1x+2/4
22.4
b10(in)
29.5
42.9-54.9
76.8
h14 (in)
90.6
81.9
53.9/37.2
28
107.9
h13 (in)
4.19
Overall length
l1 (in)
82.7
77.3
4.20
Length to face of forks
l2 (in)
36.0
40.55
4.21
Overall width
b1 (in)
31.3
39.4
4.22
Fork dimensions
s/e/l(in)
1.2/3.9/45.3
4.25
b5 (in)
7.9-28.3
m2 (in)
0.98
4.35
Distance between fork-arms
Ground clearance, centre of
wheelbase
Aisle
width
for
pallets
1000X1200 crossways
Aisle
width
for
pallets
800X1200 lengthways
Turning radius
5.1
Travel speed, laden/ unladen
mph
5.2
fpm
16.1/29.9
19.1/32.3
fpm
18.7/21.3
25.2/23.6
5.10
Lift speed, laden/ unladen
Lowering
speed,
laden/
unladen
Max. gradeability, laden/
unladen
Service brake
6.1
Drive motor rating S2 60min
HP
6.2
HP
6.6
Lift motor rating at S3 4.5%
Battery
acc.
to
DIN
43531/35/36 A, B, C, no
Battery voltage,
nominal
capacity K5
Batteryweight
Energy consumption acc. to
VDI cycle
8.1
Type of drive control
8.4
Sound level at driver`s ear
acc. to EN 12053
4.32
4.33
Electric- engine
Performance
data
4.34
Additional data
1.97
Height, lowered t
4.15
5.3
5.8
6.3
6.4
6.5
Ast(in)
101.3
106.9
Ast(in)
101.3
106.9
Wa(in)
65.1
70.6
3.75/3.75
27.8/41.7
27.8/41.7
44.7/35.0
6/12
%
Electromagnetic
1.77
2.99
V/Ah
4.08
4.1
B，2PzS
B，3PzS
24/210
24/350
478.4
lbs
kWh/h
2.36
AC- speed control
dB(A)
69
Table 7: Mast table
Mast table PS 15
Designation
Lowered mast
Free lift height
Lift height
Extended mast height
height h1 (in)
h2 (in)
h3 (in)
h4 (in)
PS 15
76.8
58.3
112.8
132.7
90.6
72.0
140.4
160.2
Three-stage mast
81.9
59.8
179.7
201.4
FFL
107.9
84.9
234.8
259.8
Two-stage mast FFL
29
CE-DD-002
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity
The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
30
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI WE
Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa)
i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na
celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji
technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.
(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή
(1) Type:
XX XX – Self propelled industrial truck
(2) Serial No:
XXXXXXXX
(3) Year of constr.:
YYYY
(4) Manufacturer or his authorized representative in Community:
Company name/ Street / Postal code Town/ Country
(5) Date:
YYYY. MM.DD
(6) Authorized signatory:
Mr. Sample
31
INSTRUCTION HANDBOOK
Electric Stacker
WARNING
Do not use the electric truck before reading
and understanding these operating
instructions.
NOTE:


Please check the designation of your
present type at the last page of this
document as well as on the ID-plate.
Keep for future reference.
Version 10/2014
PS 20-SMS-001-EN
1
FOREWORD
Before operating the electric stacker, read this ORIGINAL INSTRUCTION HANDBOOK carefully and
understand the usage of the truck completely. Improper operation could create danger.
This handbook describes the usage of different electric stackers. When operating and servicing the truck,
make sure, that it applies to your type.
Chapter 11 describes specialized stipulations and regulations for the American
market. Follow these instructions and stipulations if you operate the truck within
the American market!
Keep this handbook for future reference. If this or the warning/ caution labels are damaged or got lost,
please contact your local dealer for replacement.
This truck complies with the requirements according to EN 3691-1 (Industrial trucks- safety requirements
and verification, part 1), EN 12895 (Industrial trucks- electromagnetic compatibility), EN 12053 (Safety of
industrial trucks- test methods for measuring noise emissions), EN 1175 (Industrial truck safety –
electrical requirements), assumed the truck is used according to the described purpose.
The noise level for this machine is 69 dB(A) according to EN 12053.
The vibration is 0,85 m/s2 (if equipped with a platform) according to EN 13059.
ATTENTION:

Environmentally hazardous waste, such as batteries, oil and electronics, will have a negative effect
on the environment, or health, if handled incorrectly.

The waste packages should be sorted and put into solid dustbins according to the materials and be
collected disposal by local special environment protection bureau. To avoid pollution, it’s forbidden to
throw away the wastes randomly.

To avoid leaking during the use of the products, the user should prepare some absorbable materials
(scraps of wooden or dry duster cloth) to absorb the leaking oil in time. To avoid second pollution to
the environment, the used absorbable materials should be handed in to special departments in terms
of local authorities.

Our products are subject to ongoing developments. Because this handbook is only for the purpose of
operating /servicing the stacker, therefore please have understanding, that there is no guarantee out
of particular features out of this handbook.
NOTE: On this manual, the left sign means warning and danger, which can lead
to death or serious injury if not followed.
Copyright
The copyright remains with the company, mentioned on the CE- certificate at the end of this document or,
if sold within the USA, with the company, mentioned on the company sticker.
2
3
TABLE OF CONTENTS
1.
2.
CORRECT APPLICATION ............................................................................................5
DESCRIPTION OF THE STACKER ..............................................................................6
a. Overview of the main components.............................................................................6
b. Main technical data ....................................................................................................7
c. Description of the safety devices and warning labels (Europe and other, excepting
USA) .................................................................................................................................8
d. Identification plate ......................................................................................................9
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS ..................................9
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING ....................................10
a. Commissioning ........................................................................................................10
b. Lifting/ transportation................................................................................................10
c. Decommissioning..................................................................................................... 11
5. DAILY INSPECTION ................................................................................................... 11
6. OPERATING INSTRUCTIONS ...................................................................................12
a. Parking.....................................................................................................................12
b. Residual lift diagram.................................................................................................12
c. Lifting .......................................................................................................................13
d. Lowering ..................................................................................................................13
e. Travelling .................................................................................................................13
f. Steering....................................................................................................................14
g. Braking.....................................................................................................................14
h. Malfunctions.............................................................................................................15
i. Emergency...............................................................................................................15
7. BATTERY CHARGING AND REPLACEMENT ...........................................................15
a. Replacement............................................................................................................16
b. Battery Indicator.......................................................................................................16
c. Charging ..................................................................................................................16
8. REGULAR MAINTENANCE........................................................................................17
a. Maintenance checklist..............................................................................................17
b. Lubricating points .....................................................................................................19
c. Check and refill hydraulic oil ....................................................................................19
d. Checking electrical fuses .........................................................................................19
e. Removing, reattaching guarding ..............................................................................20
9. TROUBLE SHOOTING ...............................................................................................20
10. WIRING/ CIRCUIT DIAGRAM.....................................................................................22
a. Electrical circuit diagram ..........................................................................................22
b. Hydraulic circuit........................................................................................................23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN MARKET .......................24
a. Foreword/ Compliance .............................................................................................24
b. Description warning labels (only US- market) ..........................................................25
c. Technical data for US market ...................................................................................28
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)................................30
4
1. CORRECT APPLICATION
It is only allowed to use this electric stacker according to this instruction handbook.
The trucks described in this handbook are self propelled pedestrian controlled electric power stacker,
with electrically powered low height lifting function. The trucks are designed for stacking operations in
dedicated racking by lifting and lowering the palletized load up to the desired lifting height.
A wrong usage can cause human injuries or can damage equipment.
The operator/ the operating company has to ensure the correct usage and has to ensure, that this truck
is used only by staff, which is trained and authorized to use this truck.
The truck has to be used on substantially firm, smooth, prepared, level and adequate surfaces. The truck
is intended to be used for indoor applications with ambient temperatures between +5C and + 40C and
for intensive operations without crossing permanent obstacles or potholes. Operating on ramps is not
allowed. While operating, the load must be placed approximately on the longitudinal centre plane of the
stacker.
Lifting or transporting people is forbidden. If travelling the load must be lowered to the lifting point.
It is not allowed to use this truck on tail lifts or loading ramps.
The capacity is marked on the load diagram as well on the Identification plate. The operator has to
consider the warnings and safety instructions.
Operating lighting must be minimum 50 Lux.
Modification
No modifications or alterations to this truck which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting, for
example braking, steering, visibility and the addition of removable attachments. When the manufacturer
or its successor approve a modification or alteration, they shall also make and approve appropriate
changes to capacity plate, decals, tags and operation and maintenance handbooks.
By not observing these instructions, the warranty becomes void.
5
2. DESCRIPTION OF THE STACKER
a. Overview of the main components
Fig. 1: Overview main components
1. Foldable platform
2. Main cover
3. Protective arm cover
4. Protective arms
5. Upper cover
6. Tiller
7. Safety (belly) button
8. Accelerator (butterfly button)
9. Middle cover
10. Battery cover
11. Mast
12. Assembly board
13. Protective board
14. Load backrest
15. Load wheels
16. Forks
17. Pallet
18. Key switch
19. Discharge indicator and charging indicating
LED
20. Emergency button
21. Chassis
6
b. Main technical data
Fig. 2: Technical data
Table1: Main technical data for standard version
Dimensions
Tires, chassis
Weight
Distinguishing mark
Type sheet for industrial truck acc. to VDI 2198
PS 20
1.2
Manufacturer`s type designation
1.3
Power (battery ,diesel, petrol, gas, manual)
1.4
Operator type
1.5
Load Capacity / rated load
Q (t)
2
1.6
Load centre distance
C (mm)
600
1.8
Load distance ,centre of drive axle to fork
X (mm)
760
1.9
Wheelbase
Y(mm)
1508
2.1
Service weight
2600
2900
3600
Battery
Pedestrian
kg
1440
1460
1515
1250
/2210
1270
/2245
2.2
Axle loading, laden front/rear
kg
1245
/2195
2.3
Axle loading, unladen front/rear
kg
1020
/420
3.1
Tires
3.2
Tire size, front
 x w (mm)
3.3
Tire size, rear
 x w (mm)
84×70
3.4
Additional wheels(dimensions)
 x w (mm)
124x60
3.5
Wheels, number front/rear(x=driven wheels)
3.6
Tread, front
b10 (mm)
766
3.7
4.2
Tread, rear
b11 (mm)
400/515
Lowered mast height
h1 (mm)
4.3
Free lift height
h2 (mm)
4.4
Lift
h3 (mm)
2515
2815
3515
4.5
Extended mast height
h4 (mm)
3187.5
4187.5
4.9
Height of tiller in drive position min./ max.
h14 (mm)
3487.5
964/1326
4.15
Height, lowered
h13 (mm)
85
7
1030
1070
/430
/445
Polyurethane (PU)
230×75
1x+2/4
1930
2080
2430
-
Performanc
e data
Electricengine
Addition
al data
4.19
Overall length
l1 (mm)
2083
4.20
Length to face of forks
l2 (mm)
933
4.21
Overall width
b1 (mm)
1000
4.22
Fork dimensions
s/e/l (mm)
60/185/1150
4.25
Distance between fork- arms
b5 (mm)
570/685
4.32
Ground clearance, centre of wheelbase
m2 (mm)
25
4.33
Aisle width for pallets 1000X1200 lengthways
Ast (mm)
2572
4.34
Aisle width for pallets 800X1200 lengthways
Ast (mm)
2520
4.35
Turning radius
Wa (mm)
1725
5.1
Travel speed, laden/unladen
Km/h
5.2/5.5
5.2
Lift speed, laden/ unladen
m/s
0.11/0.16
5.3
Lowering speed, laden/ unladen
m/s
0.1/0.1
5.8
Max. gradeability performance, laden/ unladen
%
5.10
Service brake
6/12
Electromagnetic
6.1
Drive motor rating S2 60min
kW
1.3
6.2
Lift motor rating at S3 15%
6.3
Battery acc. to DIN 43531/35/36
6.4
Battery voltage, nominal capacity K5
V/Ah
24/350
6.5
Battery weight
kg
288
6.6
8.1
Energy consumption acc. to VDI cycle
Kwh/h
2.83
AC- speed control
8.4
Sound level at driver’s ear according to EN 12053
dB(A)
69
kW
A, B, C, no
3.0
B，3PzS
Type of drive control
c. Description of the safety devices and warning labels (Europe and
other, excepting USA)
For the USA –market, the description of the
safety and warning labels is mentioned in
chapter 11.
A
B
C
E
F
G
L
Crane hook label
Warning decal: Do not step under or on the forks
Residual lift capacity sticker
Never reach through
Identification plate (ID-plate)
Sticker to read and follow these instructions
Sign of filling point
The truck has an emergency button (20) which stops all
lifting-, lowering-, driving- functions and engages the
failsafe electromagnetic brake when it is pushed. By
pulling this button, the truck can be operated after the
controller checked the functions. Before operating, insert
the key and turn the switch (18) clockwise. To prevent
against unauthorized access, turn the key anti-clockwise
8
Fig.3: Safety and warning labels
and remove it, if you not operate this truck. The truck is equipped with a safety (belly) button (7) which
switches the driving function away from the operator, if the truck travels towards the operator and the
tiller is activated in the tillers operating zone. Follow also the instructions given on the decals. Replace
the decals if they are damaged or missing.
d. Identification plate
1
2
3
4
5
6
Designation, type
Serial number
Rated capacity in kg
Supply voltage in V
Own mass (self weight) in kg without battery
Name and address of manufacturer)
7 Battery weight minimum/ maximum
8 Nominal power in kW
9 Load center distance
10 Manufacturing data
11 Option
1
2
3
11
4
10
5
9
8
7
6
Fig. 4: Identification plate
If sold to the EU, here the
place of the CE marking
3. WARNINGS, RESIDUAL RISK AND SAFETY INSTRUCTIONS
DO NOT

Drive outside the stacking operation with a lifted load higher than the lifting point.

Put foot or hand under or into the lifting mechanism.

Allow other person than the operator to stand in front of or behind the truck when it is
moving or lifting/lowering.

Overload the truck.

Put foot in front of the wheels, injury could result.

Lift people. People could fall down and suffer severe injury.

Push or pull loads.

Use this truck on ramps.

Use the truck without a removed protective screen (fig.1, pos. 17/ guarding).
9

Side or end load. Load must be distributed evenly on the forks.

Use the truck with unstable, unbalanced not stable load.

Use truck without manufacturer’s written consent.

Lifted loads could become unstable at wind forces. In the case of wind forces do not
lift the load if there is any influence to the stability
Watch difference in floor levels when driving. Load could fall down or the truck could get uncontrollable.
Keep watching the condition of load. Stop operating the truck if load becomes unstable. Brake the truck
and activate the emergency button (11) by pushing when sliding load on or off the truck. If the truck has
any malfunctions, follow chapter 8.
Practice maintenance work according to regular inspection. This truck is not designed to be water
resistant. Use the truck under dry condition. Prolonged continuous operation might cause damage of the
power pack. Stop operation if temperature of hydraulic oil is too high.





When operating the truck, the operator has to wear safety shoes.
The truck is intended to be used for indoor applications with ambient temperatures
between +5C and + 40C.
The operating lighting must be minimum 50 Lux.
It is not allowed to use the truck on ramps.
To prevent unintended sudden movements when not operating the truck (i.e. from
another person, etc.) switch off the truck and remove the key.
4. COMMISSIONING, TRANSPORTING, DECOMMISSIONING
a. Commissioning
Table 2: Commissioning data
Type
PS 20 / 2600
PS 20 / 2900
PS 20 / 3600
Commissioning weight [kg]
1475
1495
1550
Version/ Lift [mm]
2600
2900
3600
After receiving our new truck or for re-commissioning you have to do
following before (firstly) operating the truck:



Check if are all parts included and not damaged
Eventually installation and charging the batteries (follow chapter 7)
Do the work according to the daily inspections as well as functional
checks.
b. Lifting/ transportation
For transporting, remove the load, lower the forks to the lowest position
and fix the truck safe with dedicated lifting gear according to the following
figures.
10
Fig.5: Lifting with a crane
Lifting
USE DEDICATED CRANE AND LIFTING EQUIPMENT
DO NOT STAND UNDER THE SWAYING LOAD
DO NOT WALK INTO THE HAZARDOUS AREA
DURING LIFTING
Lower the forks and park the truck securely.
Fasten the truck according to fig.6 by fixing dedicated lashing belts to
each side of the truck’s crane hook holes and fasten the other side at
the transporting truck.
Transportation
Fig. 6: Fixing points
DURING TRANSPORTATION ON A LORRY OR TRUCK ALWAYS FASTEN THE
TRUCK SECURELY
Lower the forks and park the truck on the iron plate securely. Fixe the forks by the iron sheet with two
screws. Fasten the truck by fixing dedicated lashing belts according to fig. 6 and fasten the other side at
the transporting truck.
c. Decommissioning
For storage, remove the load, lower the truck to the lowest position, grease all in this handbook
mentioned greasing points (regular inspection), eventual protect the truck against corrosion and dust.
Remove the batteries and jack the truck safely, so that there will be no flattening after storage.
For final decommissioning hand the truck to a designated recycling company. Oil, batteries and electric
components must be recycled due to legal regulations.
5. DAILY INSPECTION
This chapter describes pre-shift checks before putting the truck into operation.
Daily inspection is effective to find the malfunction or fault on this truck. Check the truck on the following
points before operation.
Remove load from truck and lower the forks.
DO NOT USE THE TRUCK IF ANY MALFUNCTION IS FOUND.






Check for scratches, deformation or cracks.
Check if there is any oil leakage from the cylinder.
Check the vertical creep of the truck.
Check the chain and rollers for damages or corrosion.
Check the smooth movement of the wheels.
Check the function of the emergency brake by activating the emergency button.
11









Check, the tiller arm- switch braking function
Check the lifting and lowering functions by operating the buttons.
Check if the protective screen has no damages and that is correctly assembled.
Check the audio warning signal.
Check if all bolts and nuts are tightened firmly.
Check the function of the key switch.
Check the speed limitation switch.
Visual check if there are any broken hoses or broken electric wires.
If supplied with a backrest extension, check it for damages and correct assembling.
7
6. OPERATING INSTRUCTIONS
8
BEFORE OPERATING THIS TRUCK, PLEASE
FOLLOW THE WARNINGS AND SAFETY
INSTRUCTIONS (CHAPTER 3).
BEFORE OPERATING THIS TRUCK, ENSURE
THAT THE LOAD OR OTHER EQUIPMENT
NOT CAUSES INSUFFICIENT VISIBILITY!
22
23
Make sure, that the load is palletized and stable and that
Fig.7: Tiller operating controls
the daily inspection is carried out. For starting, insert the
key and turn it clockwise to the “ON”- position. Eventually
before inserting the key switch (18), the emergency button
(20) must be pulled carefully.
Press the horn button (22) to activate the audible warning signal.
a. Parking
DO NOT PARK THE TRUCK ON INCLINED SURFACES
Fig.8: Key switch
The truck is equipped with an electromagnetic failsafe stopping and parking brake.
Always lower the forks fully and drive the truck to a safe area. Turn the key anti- clockwise to the “Off” –
position and remove the key.
b. Residual lift diagram
The residual lift diagram indicates the maximum capacity Q [kg] for a given
load centre c [mm] and the corresponding lift height H [mm] for the truck with
horizontal load.
The white markings on the mast indicate if the specific lifting limits reached.
For instance with a load centre of gravity distance c of 600 mm and a
maximum lift height H of 3600 mm, the max. capacity Q is 2000 kg.
12
Fig. 9: Residual lift diagram
c. Lifting
DO NOT OVERLOAD THE TRUCK! THE MAXIMUM CAPACITY IS 2000 kg.
LIFT ONLY CAPACITIES ACCORDING TO THE RESIDUAL LIFT DIAGRAM.
Travel with the lowered forks fully underneath the pallet and press the
lifting button (fig. 7, 22) until you reached the desired lifting height.
d. Lowering
If the forks are in the racking, firstly travel out of the racking carefully
with or without the pallet. By travelling out of the racking, take care
that the forks are not touching the racking.
Press the lowering button (fig. 7, 23) carefully.
Lower the load until the forks are clear of the pallet, then drive the
truck carefully out of the load unit.
Fig.10: Load facing uphill
e. Travelling
TRAVEL ON INCLINES ONLY WITH THE LOAD FACING UPHILL.
DO NOT TRAVEL ON INCLINES MORE THAN SPECIFIED WITH THE TECHNICAL
DATA.
TRAVELLING IS ONLY ALLOWED IF THE FORKS ARE LOWERED DOWN TO THE
LIFTING POINT (<300MM).
Fig.11: Operating direction
After starting the truck by turning the inserted key to the “ON”- position (fig. 8),; and eventually by pulling
the emergency button carefully, move the tiller to the operating zone (‘F’, fig.11).
Turn the accelerator button to the desired direction forward ‘Fw.’ Or backwards ‘Bw.’(fig. 11).
Control the travelling speed by moving the accelerator button (8) carefully until you reached the desired
13
speed.
If you move the accelerator button back to the neutral position, the controller decelerates the truck until
the truck stops. If the truck stopped, the parking brake will be engaged.
Drive carefully the truck to the destination. Watch the route conditions and adjust the travelling speed
with the accelerator- button.
THE TRUCK CAN BE EQUIPPED OPTIONAL WITH A FOLDABLE PLATFORM AND
SIDEWAYS PROTECTIVE ARMS.
PAY ATTENTION, THE BEHAVIOR FOR THE RIDE ON MODE IS DIFFERENT TO
THE PEDESTRIAN MODE.
Besides the pedestrian mode, following travelling modes can be used:
 Travelling with platform (1) folded downside and sideways arms (4) in protective position
Travelling with maximum speed.
 Travelling with platform (1) folded downside and sideways arms (4) folded downside
Depending on the Controllers parameter setting, the speed might be lower, but not higher than
5.5km/h.
 Travelling with platform (1) folded upright and sideways arms (4) folded downside
Depending on the Controllers parameter setting, the speed might be lower, but not higher than
5.5km/h.
f. Steering
OPTIONAL THE TRUCK CAN BE EQUIPPED WITH AN ELECTRIC STEERING SYSTEM.
TAKE CARE BY OPERATING A TRUCK WITH THIS KIND OF SYSTEM; THE BEHAVIOR OF
THE TRUCK MIGHT BE DIFFERENT THAN TO A TRUCK WITHOUT ELECTRIC STEERING
SYSTEM.
You steer the truck by moving the tiller to the left or right side.
g. Braking
THE BRAKING PERFORMANCE DEPENDS ON THE TRACK CONDITONS AND THE
LOAD CONDITONS OF THE TRUCK
The braking function can be activated on several ways:

By moving the accelerator button (8) back to the initial ‘0’ position or by releasing the button, the
regenerative braking is activated. The truck brakes until it stops.

By moving the accelerator button (8) from one driving direction directly to the opposite direction, the
truck brakes regenerative until it starts travelling into the opposite direction.

The truck brakes, if the tiller is moved up or down to the braking zones (‘B’). If the tiller is released,
the tiller moves automatically up to the upper baking zone (‘B’).
The truck brakes until it stops.
14

The safety (belly) button (7) prevents the operator from being crushed. If this button is activated, the
truck decelerates and/ or starts travelling into the backwards direction (‘Bw.’) for a short distance
and stops. Please consider, that this button also operates, if the truck is not travelling and the tiller is
in the operating zone.
h. Malfunctions
If there are any malfunctions or the truck is inoperative, please stop using the truck and activate the
emergency button (20) by pushing it. If possible, park the truck on a safe area, turn the key switch (18)
anti- clockwise and remove the key.
Inform immediately the manager and, or call your service. If necessary, tow the truck out of the operating
area by using dedicated towing/ lifting equipment.
i. Emergency
In emergencies or in the event of tip over (or off dock), keep safe distance immediately. If possible push
the emergency button (20). All electrical functions will be stopped.
7. BATTERY CHARGING AND REPLACEMENT







Only qualified personnel are allowed to service or charge the batteries. The
instructions of this handbook and from the battery- manufacturer must be observed.
The batteries are liquid acid traction batteries. Optional maintenance free batteries
are available; for these batteries re- filling is prohibited.
Recycling of batteries undergoes national regulations. Please follow these
regulations.
By handling batteries, open fire is prohibited, gases could cause explosion!
In the area of battery charging neither burning materials nor burning liquids are
allowed. Smoking is prohibited and the area must be ventilated.
Park the truck securely before starting charging or installing/changing the batteries
Before finishing the maintenance work, make sure, that all cables are connected
correctly and that there are no disturbing towards other components of the truck.
Depending on the version, the truck is equipped with following liquid acid traction battery- type:
1 pc
3PzS 24V/ 350 Ah (C5) [624x284x627 (LxWxH)]
IT IS ONLY ALLOWED TO USE LIQUID ACID TRACTION BATTERIES.
THE WEIGHT OF THE BATTERIES HAS AN INFLUENCE TO THE TRUCKS
OPERATING BEHAVIOR.
PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE
BATTERIES.
15
a. Replacement
Park the truck securely and switch off the stacker with the key (18)
and activate the emergency button (20). Open the battery cover
and pull out the hinge. Then remove the battery cover, unscrew and
remove the battery fixing plate, pull out the battery plug (Fig.14),
and take the batteries out with a crane. The installation is in the
reverse order of the removal. Please connect the positive terminals
firstly. Otherwise the tuck could be damaged.
b. Battery Indicator
The discharge status is indicated by ten red LED segments.
Fig. 12: battery replacement
Battery discharged
Battery charged
Fig.13: Battery discharge indicator
Only when the battery is properly charged, the most right LED lit. As the battery’s state-of-charge
decreases, successive LEDs light up, only one on at a time.


The 2nd from left LED flashes, indicating “energy reserve” (70% depth of discharge).
The 2 most left LEDs alternately flash, indicating “empty” (80% depth of discharge).
c. Charging





Before charging ensure that you are using an
appropriate charger for charging the installed
battery!
Before using the charger, please fully understand
the instructions of the charger instructions.
Always follow these instructions!
The room, where you are charging must be
ventilated.
The exactly charge status can be only checked from
the dischrge indicator. To control the status, the
charging must be interrupted and the truck must be
started.
Park the truck at a dedicated secured area with a deidcated power
supply.
16
Fig.14: Battery charging
Lower the forks and remove the load.
Open the battery cover and let it stay upright.
Switch the truck off and connect the battery plug to the charging plug of the charger.
The charger starts charging the battery if the charger is connected to the main power supply.
Disconnect the battery plugs after the charger finished charging.
Connect the battery plug with the plug at the truck.
Close the battery cover.
8. REGULAR MAINTENANCE








Only qualified and trained personnel are allowed to do maintenance on this truck.
Before maintaining, remove the load and lower the forks to the lowest position.
If you need to lift the truck, follow chapter 4 b by using designated lashing or jacking
equipment. Before working, put safety devices (for instance designated lift jacks,
wedges or wooden blocks) under the truck to protect against accidental lowering,
movement or slipping.
Please pay attention by maintain the tiller arm. The gas pressure spring is
pre-loaded by compression. Carelessness can cause injury.
Use approved and from your dealer released original spare parts.
Please consider that oil leakage of hydraulic fluid can cause failures and accidents.
It is allowed to adjust the pressure valve only from trained service technicians.
If you need to change the wheels, please follow the instructions above. The castors
must be round and they should have no abnormal abrasion.
Check the items emphasized maintenance checklist.
a. Maintenance checklist
Table 3: Maintenance checklist
Interval (Month)
1
3
6
12
Hydraulic
1
Check the hydraulic cylinder, piston for damage noise and leakage

2
Check the hydraulic joints and hose for damage and leakage

3
Inspect the hydraulic oil level, refill if necessary

4
Refill the hydraulic oil ( 12 month or 1500 working hours)

5
Check and adjust the function of the pressure valve (1500 kg +0/ +10%)

Mechanical system
6
Inspect the forks for deformation and cracks

7
Check the chassis for deformation and cracks

8
Check if all screws are fixed

9
Check mast and chain for corrosion, deformation or damages, replace if
necessary
10
Check the gearbox for noise and leakage

11
Check the wheels for deformation and damages, replace if necessary

12
Lubricate the steering bearing
13
Inspect and lubricate the pivot points



17
14
Lubricate the grease nipples

15
Replace the guarding and/or protective screen if it is damaged

Electric system
16
Inspect the electric wiring for damage

17
Check the electric connections and terminals

18
Test the Emergency switch function

19
Check the electric drive motor for noise and damages

20
Test the display

21
Check if correct fuses are used, if necessary replace.

22
Test the audio warning signal

23
Check the contactors

24
Check the frame leakage (insulation test)

25
Check function and wear of the accelerator

26
Check the electrical system of the drive motor

Braking system
27

Check brake performance, if necessary replace the brake disc or adjust the air
gap
Battery
28
Check the battery voltage

29
Clean and grease the terminals and check for corrosion and damage

30
Check the battery housing for damages

Charger
31
Check the main power cable for damages

32
Check the start-up protection during charging

Function
33
Test the audio warning signal

34
Check the air gap of the electromagnetic brake

35
Test the emergency braking

36
Test the reverse and regenerative braking

37
Test the safety (belly) button function

38
Check the steering function

39
Check the lifting and lowering function

40
Check the tiller arm switch function

41
Test the key switch of damages and function

42
Test the speed limitation switch (lifting height >~300mm)

General
43
Check if all decals are legible and complete

44
Check if the protective screen and or guarding is not damaged

45
Inspect the castor, adjust the height or replace it, if worn out
46
Carry out a test run


18
b. Lubricating points
Lubricate the marked points according to the maintenance checklist. The required grease specification is:
DIN 51825, standard grease.
1
2
3
4
5
6
Bearings in wheels
Main frame post
Chain
Hydraulic system
Steering bearing
Gear box
c. Check and refill hydraulic oil
The required hydraulic fluid- type is



H-LP 46, DIN 51524
Viscosity is 41.4 - 47
Depending on the type the amount
Is 8.5L
Fig. 15: Lubricating points
Waste material like oil, used batteries or other must be probably disposed and recycled according to the
national regulations and if necessary brought to a recycling company.
The oil level height shall be in the not lifted position min.8.4L to 8.6L.
If necessary add oil at the filling point.
d. Checking electrical fuses
Remove the main cover. The fuses are
located according to fig. 16; the size is
according to table 4.
Table 4: Size of the fuses
FU1
FU2
FU3
FU01
FU02
19
Rate
10A
0.5A
15A
150A
200A
Fig. 16: Location fuses
e. Removing, reattaching guarding
DO NOT USE THIS TRUCK, IF THE GUARDING IS DAMAGED OR NOT
CORRECTLY ASSEMBLED!
If the guarding needs to be removed, unbolt the fixing screws and remove the screen carefully. The
screws will remain with the screen. For reattaching place the screen to the right position and fix each
screw correctly. If you need to replace parts, please call your next service partner.
Move the clips for the protective screen sideways and remove the screen. Assembling is in the opposite
direction. Please make sure that the the screen is fixed correctly and that the fixing elements are not
damaged.
9. TROUBLE SHOOTING
 If the truck has malfunctions follow the instructions, mentioned in chapter 6.
Table 5: Trouble shooting
TROUBLE
CAUSE
Load weight too high
Battery discharged
Lifting fuse faulty
Hydraulic oil level too low
Load can’t be
lifted
Oil leakage
Lifting stops at 1800mm
Lifting stops at 1800mm
Oil leakage from
air breathing
Height sensor for 1800mm height
defect
Excessive quantity of oil.
Battery is charging
REPAIR
Lift only the max. capacity,
mentioned on the ID-plate
Charge the battery
Check and eventually replace
the lifting fuse
Check and eventually refill
hydraulic oil
Repair the hoses and/or the
sealing of the cylinder
Move the protective arms into
the downside position
Check the sensor for the
protective arm
Check the height sensor on the
mast
Reduce oil quantity.
Charge the battery completely
and then remove the main
power plug form the electrical
socket.
Connect the battery correctly
Check and eventually replace
fuses
Charge the battery
Stacker not starts
operating
Battery not connected
The fuse is faulty
Battery discharged
Combined emergency switch is
activated
20
De-activate the combined
emergency switch by insert and
pull the knob.
Tiller in the operating zone
Only travelling in
one direction
Protective arms in the upright
position, platform folded upright
Foldable platform or protective
arms in one of the allowed
positions
Foldable platform or protective
arms not in one of the allowed
positions
The accelerator and the
connections are damaged.
The battery is discharged.
The electromagnetic brake is
engaged.
The relating tiller cables are
disconnected or damaged
The stacker only
travels very slowly Defective height sensor for
reduced speed at 300mm height
Electric system overheated
Defective heat sensor
The stacker starts
up suddenly
The controller is damaged.
The accelerator not moves back to
its neutral position.
Move the tiller firstly to the
braking zone.
Move the protective arms into
the downside position
Check the proximate sensors
for the arms and platform
Check the correct function of
the arms and/or platform
Check the accelerator and the
connections.
Check the battery status at the
discharge indicator
Check the electromagnetic
brake
Check the tiller cables and
connections.
Check the sensor
Stop using and cool down the
truck
Check and if necessary replace
the heat sensor
Replace the controller.
Repair or replace the
accelerator.
If the truck has malfunctions and can’t be operated out of the working zone, jack the truck up and go with
a load handler under the truck and safe the truck securely. Then move the truck out of the aisle.
21
10. WIRING/ CIRCUIT DIAGRAM
a. Electrical circuit diagram
Fuses CS 15
FU1 : 10 A
FU2 : 0,5 A
FU3 : 15 A
FU01 : 150 A
FU02 : 200 A
Fig. 17: Electric diagram
22
b. Hydraulic circuit
Fig. 18: Hydraulic circuit
23
11. SPECIALIZED STIPULATIONS FOR THE US- AMERICAN
MARKET
The content in this chapter is specialized for the US-American market.
a.
Foreword/ Compliance
Operating this truck requires knowledge which can be acquired from this instruction handbook. This
handbook must be kept available throughout the entire period of use of the industrial truck.
IT IS LAW; YOU MUST BE TRAINED AND CERTIFIED TO OPERATE THIS TRUCK!
READ AND OBEY ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL AND ON
THE TRUCK!
Only properly trained operators are allowed to operate a powered industrial truck. Your employer must
train you and certify, that you are qualified to operate this truck (required by OSHA § 1910.178). The
training must satisfy OSHA requirements and as minimum the topics mentioned in this handbook.
Depending on the context in this operating manual, the user can refer to several people, including the
owner of the truck, anyone who leases or borrows this truck, and the operator as defined in ASME B56.1.
Please pay attention to the section in ASME B56.1 concerning the operator. In this standard, it is defined
that the safe operation is the responsibility of the operator (ASME B56.1-2003, Part II, section 5.1.1). You
and others can be seriously injured or even killed if you don’t use this truck correctly. Before operating
your truck, inspect your truck and ensure that it is in correct working order. This truck was designed and
built to current industry and government standards. For more information see following:
- ASME B56.1 (American Society of Mechanical Engineers)
- OSHA §1910.178 (Occupational Safety and Health Act)
- UL 583 (Underwriters Laboratory)
- ANSI Z535.4 (American National Standards Institute)
This sign indicates hazard situations, if not avoided, will result in serious injury or
death. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, warning indicates hazard situations which may lead to moderate
injury. The instructions or precautions to this message must be observed to avoid the potential risk of
injury or death.
If not followed, caution indicated situations which may lead to minor injury.
Instructions or precautions must be observed to avoid minor injury.
24
b.
Description warning labels (only US- market)
Fig. 19: Warning labels and safety devices (only USA)
A
C
F
G
H
I
Crane hook label
Residual lift capacity sticker
Identification plate (ID-plate)
Sticker to read and follow these instructions
Sign warning electrical devices
Sign danger not riding
J
Sign danger being crushed
K Sign not under, on forks
L Sign oil filling point
M Sign warning stay clear stop truck
N Sign danger battery
The truck is equipped with an emergency button (20) which stops all lifting-, lowering-, driving- functions
and engages the failsafe electromagnetic brake when it is pushed. The function is described in chapter 2c.
Follow the instructions given on the decals. Replace the decals if they are damaged or missing.
25
Sign read and follow this instruction (G)
Sign not under, on forks (K)
Sign warning electrical devices (H)
Sign danger not riding (I)
(only if not equipped with a foldable platform)
Sign oil filling point (L)
Sign warning stay clear stop truck (M)
Sign danger being crushed (J)
26
Sign danger battery (N)
27
c. Technical data for US market
Drawing see page 7
Table 6: Main technical data for standard version(USmarket)
Performa
nce data
Dimensions
Tires, chassis
Weight
Distinguishing mark
Type sheet for industrial truck acc. to VDI 2198
PS 20
1.2
Manufacturer`s type designation
1.3
Power (battery ,diesel, petrol, gas, manual)
1.4
Operator type
1.5
Load Capacity / rated load
Q (lbs)
4409.2
1.6
Load centre distance
C (in)
23.6
1.8
Load distance ,centre of drive axle to fork
X (in)
29.9
1.9
Wheelbase
Y(in)
59.4
2.1
Service weight
lbs
2.2
Axle loading, laden front/rear
lbs
2.3
Axle loading, unladen front/rear
lbs
3.1
Tires
3.2
Tire size, front
 x w (in)
9.1×3.0
3.3
Tire size, rear
 x w (in)
3.3×2.8
3.4
Additional wheels(dimensions)
 x w (in)
4.9x2.4
3.5
Wheels, number front/rear(x=driven wheels)
3.6
Tread, front
b10 (in)
30.2
3.7
Tread, rear
b11 (in)
15.7/20.3
4.2
Lowered mast height
h1 (in)
4.3
Free lift height
h2 (in)
4.4
Lift
h3 (in)
101.0
112.8
140.4
4.5
Extended mast height
h4 (in)
126.5
138.3
165.8
4.9
Height of tiller in drive position min./ max.
h14 (in)
38.0/52.2
4.15
Height, lowered
h13 (in)
3.3
4.19
Overall length
l1 (in)
82.0
4.20
Length to face of forks
l2 (in)
36.7
4.21
Overall width
b1 (in)
39.4
4.22
Fork dimensions
s/e/l (in)
2.4/7.3/45.3
4.25
Distance between fork- arms
b5 (in)
22.4/27.0
4.32
Ground clearance, centre of wheelbase
m2 (in)
0.98
4.33
Aisle width for pallets 1000X1200 lengthways
Ast (in)
101.3
4.34
Aisle width for pallets 800X1200 lengthways
Ast (in)
99.2
4.35
Turning radius
Wa (in)
67.9
5.1
Travel speed, laden/unladen
mph
3.2/3.4
5.2
Lift speed, laden/ unladen
fpm
21.7/31.5
5.3
Lowering speed, laden/ unladen
fpm
19.7/19.7
5.8
Max. gradeability performance, laden/ unladen
%
6/12
2600
2900
3600
Battery
Pedestrian
3174.7
3218.7
3340.0
2744.8/48
2755.7/4
2799.8/49
39.1
2248.7/92
872.2
2270.7/9
49.4
2359.0/98
6.0
48.0
1.0
Polyurethane (PU)
1x+2/4
28
76.0
81.9
95.7
-
Electric- engine
Additiona
l data
Electromagnetic
5.10
Service brake
6.1
Drive motor rating S2 60min
HP
1.77
6.2
Lift motor rating at S3 15%
HP
4.1
6.3
Battery acc. to DIN 43531/35/36
6.4
Battery voltage, nominal capacity K5
V/Ah
24/350
6.5
Battery weight
lbs
478.4
6.6
Energy consumption acc. to VDI cycle
Kwh/h
2.83
8.1
Type of drive control
8.4
Sound level at driver’s ear according to EN 12053
A, B, C, no
B，3PzS
AC- speed control
29
dB(A)
69
CE-DD-002
12. DECLARATION OF CONFORMITY (valid, if sold within the EU)
[GB] CE Declaration of Conformity
The signatory hereby declares that the specified machine conforms to the EU Directive 2006/42/EC (Machine Directive) and 2004/108/EEC
(Electro-Magnetic Compatibility, EMC) including their amendments as translated into national legislation of the member countries. The signatory is
individually authorized to compile the technical documents.
[D] EG-KONFORMITÄTSERKLÄRUNG
Der Unterzeichner bescheinigt hiermit, dass die im Einzelnen bezeichnete Maschine den Europäischen Richtlinien 2006/42/EG (Maschinenrichtlinie)
und 2004/108/EWG (Elektromagnetische Verträglichkeit - EMV) einschließlich deren Änderungen sowie dem entsprechenden Rechtserlaß zur
Umsetzung der Richtlinien in nationales Recht entspricht. Der Unterzeichner ist bevollmächtigt, die technischen Unterlagen zusammenzustellen.
[E] DECLARACIóN DE CONFORMIDAD CE
El signatario certifico por medio de la presente que la máquina especificada cumple con las Normas Europeas 2006/42/CE (Normativa para
maquinarias) y 2004/108/CE (Compatibilidad electromagnética), incluyendo sus respectivas odificaciones, así como con el decreto-ley para la
adaptación de las normas al derecho nacional. El signatario dispone de una autorización individual que le permite compilar la documentación técnica.
[F] DECLARATION DE CONFORMITE CE
Par la présente déclaration, les soussignés certifient que le machines spécifié ci-dessus est conforme à la loi et aux directives européennes 2006/42/CE
(directive sur les machines) et 2004/108/CEE (compatibilité électromagnétique - CEM), y compris aux modifications qui y sont apportées et à l’arrêté
autorisant sa transposition en droit national. Chaque signataire est habilité à établir individuellement la documentation technique.
[NL] EG-CONFORMITEITSVERKLARING
Ondergetekenden verklaren hierbij dat - volgens de nationale wetgeving van de Lidstaten - de hierboven vermelde opgegeven machina beantwoordt
aan de bepalingen qua veiligheid bij machines (EG richtlijn 2006/42/EC) en electro-magnetische compatibilteit (EG richtlijn 2004/108/EEC).
Ondergetekenden zijn ieder individueel gemachtigd het technisch dossier samen te stellen.
[P] DECLARAÇÃO DE CONFORMIDADE CE
Pela presente, os signatários certificam que o máquina especificado está conforme às Directivas Europeias 2006/42/CE („Máquinas“) e 2004/108/CEE
(„Inocuidade Electromagnética - IEM“), incluindo as alterações das mesmas e o respectivo decreto-lei para a transposição em lei nacional. Cada um
dos signatários está autorizado a proceder à elaboração da documentação técnica.
[I] DICHIARAZIONE DI CONFORMITÀ CE
I sottoscritti dichiarano che il veicolo per trasporti interni a macchina specificato soddisfa le Direttive Europee 2006/42/EC (Direttiva Macchine) e
2004/108/EEC (Compatibilità elettromagnetica - EMV) comprese le relative modifiche, come pure il rispettivo decreto legislativo per la conversione delle
direttive in diritto nazionale. I sottoscritti sono singolarmente autorizzati alla creazione della documentazione tecnica.
[BG] EВРОПЕЙСКА ОБЩНОСТ - ДЕКЛАРАЦИЯ ЗА СЪОТВЕТСТВИЕ
Подписаните удостоверяват с настоящето, че подробно описаното машина средство отговаря на европейския норматив 2006/42/EG (норматив
за машини) и на 2004/108/EG (електро-магнетична съвместимост), включително с техните промени, както и на съответния указ за прилагане
на нормативите в националното право. Подписаните при това са упълномощении поотделно да съставят техническата документация.
[CZ] EG - PROHLÁŠENÍ O SHODĚ
Níže podepsaný tímto potvrzuje, že podrobný popis uvedené stroje odpovídá Evropským směrnicím 2006/42/EC (směrnice pro stroje) a 2004/108/EEC
(elektromagnetická interference - EMV) včetně jejich pozdějších úprav, jakož i příslušným právním výnosům pro uplatnění příslušné směrnice v rámci
národního práva. Každý z podepsaných jsou jednotlivě zplnomocněni k vytvoření technických podkladů.
[DK] EF-OVERENSSTEMMELSESERKLÆRING
Undertegnede attesterer hermed, at det specificerede maskine stemmer overens med de Europæiske Direktiver 2006/42/EU (maskindirektiv) og
2004/108/EØF (elektromagnetisk kompatibilitet - EMC) samt med den modsvarende lovvedtagelse til implementering af direktiver i den nationale
lovgivning. De undertegnede er hver for sig beføjet til at sammenstille de tekniske dokumenter.
[EST] EL vastavusavaldus
Allakirjutanud tõendavad käesolevaga, et üksikasjaliselt kirjeldatud täpsustatud masin vastab Euroopa direktiividele 2006/42/EÜ (Direktiiv masinate
kohta) ja 2004/108/EMÜ (Elektromagnetiline sobivus - EMS) kaasa arvatud nende muudatused ja nendele vastavatele õigusmäärustele direktiivide
muutmiseks siseriiklikuks õiguseks. Iga allakirjutanu üksikult on volitatud koostama tehnilist dokumentatsiooni.
[FIN] EU-YHDENMUKAISUUSSELOSTUS
Allekirjoittaneet todistavat täten, että kukin erikseen mainittu omalla voimanlähteellä varustettu tehdaskone vastaa EU-direktiivien 2006/42/EC
(koneenrakennusdirektiivi) ja 2004/108/EEC (sähkömagneettinen yhteensopivuus – EMC) määräyksiä sekä niiden muutoksia ja niiden kansalliseen
lainsäädäntöön soveltamista koskevaa oikeussääntöä. Jokaisella allekirjoittaneista on oikeus itsenäisesti laatia
asiaankuuluvia teknisiä asiakirjoja.
[GR] ΔΗΛΩΣΗ ΣΥΜΜΟΡΦΩΣΗΣ ΕΟΚ
Οι υπογράφοντες βεβαιώνουν διά της παρούσης ότι το συγκεκριμένο μηχάνημα συμμορφώνεται προς την Κοινοτική Οδηγία 2006/42/ΕΚ
(«Μηχανήματα») και 2004/108/ΕΟΚ (Ηλεκτρομαγνητικής Συμβατότητας, ΗΜΣ), καθώς και οι τροποποιήσεις τους, όπως μεταφράστηκε στην εθνική
νομοθεσία των χωρών μελών. Οι υπογράφοντες είναι σε κάθε περίπτωση εξουσιοδοτημένοι ατομικά να καταρτίσουν τα τεχνικά έγγραφα.
[H] EU KONFORMITÁSI NYILATKOZAT
Alulírottak ezennel igazolják, hogy a részletesen leírt a megadott gép megfelel a 2006/42/EC (Gép-Irányelv) és a 2004/108/EEC (Elektromágneses
összeférhetőség - EMV) Európai Irányelveknek, beleértve azok módosításait, valamint az irányelvek nemzeti jogba történő átültetésére irányuló
megfelelő jogi rendelkezést. Továbbá az alulírottak mindegyike rendelkezik meghatalmazással arra nézve,
hogy összeállíthatja a műszaki dokumentációt.
[LT] ES atitikimơ deklaracija
Žemiau pasirašę asmenys patvirtina, kad atskirai aprašytas nurodyta mašina atitinka Europos Sąjungos direktyvas 2006/42/EB (Mašinų direktyva) ir
2004/108/EEB (Elektromagnetinis suderinamumas – EMS) įskaitant jų pakeitimus, o taip pat ir atitinkamą teisės aktą dėl direktyvų įgyvendinimo
nacionalinėje teisėje. Kiekvienas iš pasirašiusių asmenų turi teisę ruošti techninę dokumentaciją.
[LV] ES atbilstības deklarācija
Ar zemāk redzamajiem parakstiem tiek apliecināts, ka norādīts mašīna atbilst Eiropas Savienības normatīvām 2006/42/EG (Mašīnu normatīvas) un
2004/108/EWG (Elektromagnētiskā atbilstība – EMV), ieskaitot to izmaiņas, kā arī atbilstošos tiesiskos rīkojumus normatīvu pielāgošanai nacionālajai
likumdošanai. Parakstu īpašnieki ir atsevišķi pilnvaroti sastādīt tehniskās dokumentācijas.
[N] EU-KONFORMITETSERKLÆRING
Undertegnede bekrefter hermed at de enkelte betegnede maskin med kraftdrift tilsvarer de europeiske retningslinjene 2006/42/EC (maskinretningslinje)
30
og 2004/108/EEC (elektromagnetisk fordraglighet - EMV) inklusiv disses endringer og den tilsvarende rettsforordning til omsetning av nasjonal rett. Hver
undertegnede er fullmektig til å sette sammen de tekniske dokumentene.
[PL] DEKLARACJA ZGODNOŚCI WE
Niżej podpisani deklarują, że poniżej opisana maszyna spełnia wymagania określone w dyrektywach Europejskich 2006/42/EC (Dyrektywa Maszynowa)
i 2004/108/EEC (Kompatybilności elektromagnetycznej - EMC) wraz z ich późniejszymi zmianami oraz odpowiednimi rozporządzeniami mającymi na
celu przeniesienie tych dyrektyw do prawa krajów członkowskich. Sygnatariusz jest indywidualnie upoważniony do zestawiania dokumentacji
technicznej.
[RO] DECLARAŢIE DE CONFORMITATE CE
Subsemnaţii adeveresc prin prezenta că vehiculul de specificat maşină descris individual corespunde directivelor europene 2006/42/CE (Directiva
privind maşinile) şi 2004/108/CEE (Compatibilitatea electromagnetică - CEM) inclusiv modificărilor lor precum şi actului legislativ corespunzător prentru
transpunerea directivelor în drept naţional. Subsemnaţii sunt fiecare în parte împuterniciţi să întocmească documentaţia tehnică.
[RUS] Декларация соответствия стандартам ЕС
Настоящим лица, подписавшие документ, удостоверяют, что машина с указанной спецификацией соответствует европейским стандартам
2006/42/EG (Транспортная директива) и 2004/108/EWG (Электромагнитная совместимость - ЕМС), включая изменения в них, а также
соответствующим национальным стандартам и нормам. Каждое по отдельности лицо, подписавшее документ, имеет полномочия для
составления технической документации.
[S] EG-KONFORMITETSFÖRKLARING
Undertecknarna intygar härmed att det i detalj betecknade maskin uppfyller de Europeiska direktiven 2006/42/EG (Maskindirektiv) och 2004/108/EEG
(Elektromagnetisk tålighet - EMV), inklusive ändringarna i detta och den motsvarande rättsförordningen för att omsätta direktiven i nationell rätt.
Undertecknarna har var för sig fullmakt att sammanställa den tekniska dokumentationen.
[SK] vyhlásenie o zhode
Dolu podpísaní týmto potvrdzujeme, že podrobný popis uvedené stroje Zodpovedá Európskym smerniciam 2006/42/EC (ernica
pre stroje ) a 2004/108/EWG ( elektromagnetická tolerancia – EMV ) vrátane jeho neskorších úprav, rovnako zodpovedá aj príslušným právnym
nariadeniam na uplatnenie smerníc v rámci národného práva. Každý z podpísaných je jednotlivo splnomocnený na vytvorenie technických podkladov.
[SLO] EU IZJAVA O SKLADNOSTI
Podpisani s tem potrjujemo, da posamično označeno določeno stroj vozilo odgovarja Evropski direktivi 2006/42/EC (Direktiva o strojih) in 2004/108/EEC
(Elektromagnetna skladnost - EMV) vključno z njihovimi spremembami ter ustrezno pravno uredbo o prevzemu smernic v nacionalno pravo. Podpisniki
so vsakokrat posamezno pooblaščeni za izdajanje tehnične dokumentacije.
[TR] AB Uygunluk Açıklaması
İmza sahibi şahıslar, ayrıntıları belirtilen makine aracının, 2006/42/EC (Makine Yönergesi) ve 2004/108/EEC (Elektromanyetik Uyumluluk – EMC) no'lu
Avrupa Yönergelerine ve bunların değişiklik sonucu oluşan metinlerine ve yönergelerin milli hukuk hükümlerine dönüştürülmesine dair ilgili hukuk
kararnamesine uygun olduğunu tasdik ederler. İmza sahibi şahıslar teknik dosyaları bir araya getirmek için münferiden vekil tayin edildi.
(1) Type/ Typ/ Tipo/ Modello/ Tyyppi/ Tipo / ΤYΠΟΣ/ Típus/ Tip/ Тип/ Tips/ Tipas/ Tüüp:
(2) Serial No./ Serien-Nr./ N°. de série/ Serienummer/ Nº de serie/ Numero di serie/ Serienr./ Sarjanro/ αυξάνων αριθμός/ Seriové číslo/ Szériaszám/
Nr.Seryjny/ Serijska številka/ Výrobné číslo/ Серийный номер/ Seri No./ Seerianr./ Sērijas Nr./ Serijos numeris:
(3) Year of constr./ Baujahr/ Année de constr./ Bouwjaar/ Año de constr./ Anno di costruzione/ Produktionsår/ Byggeår/ Tillverkningsår/ Valmistusvuosi /
Ano de fabrico / έτος κατασκευής/ Rok výroby/ Gyártási év/ Rokprodukcji / Letnik / Год изготовления / Üretim yılı / Väljalaskeaasta / Izgatavošanas
gads / Gamybosmetai
(4) Manufacturer or his authorized representative in Community/ Hersteller oder in der Gemeinschaft ansässiger Vertreter/ Fabricant ou son mandataire
établi dans la Communauté/ Fabrikant of zijn in de Gemeenschap gevestigde gemachtigde/ Fabricante o representante establecido en la
Comunidad/ Construtor ou Representante estabelecido na Comunidade/ Costruttore oppure il suo rappresentante nella Comunità/ Fabrikant eller
dennesi Fællesskabet etablerede befuldmægtigede/ Produsent eller agent innen felleskapet/ Tillverkare eller representant inom EU/ Valmistaja tai
yhteisömaassa oleva edustaja / V˘robce nebo jeho zastoupení/ Gyártó / producent albo jego przedstawiciel w EG (Wspólnota Europejska)/
Καηαζθεπαζηήο ή όκηινο ηνπηθώλ αληηπξνζώπσλ/ Üretici ya da Bölgedeki Yetkili Temsilci/ Proizvajalec ali pooblaščeni zastopnik s sedežem v EU/
Výrobca alebo zástupca so stálym bydliskom v EÚ / Изготовитель или его представитель, зарегистрированный в стране Содружества/ Tootja
või organisatsioonis paiknev esindaja/ Ražotājs vai vietējais uzņēmuma pārstāvis / Gamintojas arba šalyje reziduojantis atstovas:
(5) Date/ Datum/ Data/ Fecha/ datum/ Dato/ päiväys/ Kuupäev/ Datums/дата / Dátum/ dátum/ tarih/ ημερομηνία
(6) Authorised signatory/ Im Auftrag/ pour ordre/ Incaricato/ Por orden de/ por procuração/ op last van/ på vegne af/ på uppdrag/ Etter oppdrag/ psta./
Ülesandel / pavedus / v.i. / По поручению / megbízásából /длъжностно лице / z pověření / z poverenia / po nalogu / na polecenie / din sarcina /
adına / θαη' εληνιή
(1) Type:
XX XX – Self propelled industrial truck
(2) Serial No:
XXXXXXXX
(3) Year of constr.:
YYYY
(4) Manufacturer or his authorized representative in Community:
Company name/ Street / Postal code Town/ Country
(5) Date:
YYYY. MM.DD
(6) Authorized signatory:
Mr. Sample
31
ECL10-BPT-001
SPAREPARTS LIST
Electric Stacker PS 15
Version 10/2014
From truck identification number:
30130700011
PS 15-BPT-004-EN
Catalogue
Fig. 1 Label (for EU).........................................................................................3
Fig. 2 Label (for US).........................................................................................4
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)...........................5
Fig. 4 Outline (Two-stage mast/ Straddle leg) ..................................................7
Fig. 5 Outline (Two-stage mast Full Free Lift) ..................................................9
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/
Two-stage mast Full Free Lift)........................................................................ 11
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg) ..........................12
Fig. 8 Chassis system (Three-stage mast Full Free Lift)................................13
Fig. 9 Chassis system (Three-stage mast Straddle Leg) ...............................14
Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift) ...................16
Fig. 11 Chassis system (Two-stage mast Straddle Leg) ................................17
Fig. 12 Steering wheel assembly ...................................................................19
Fig. 13 Load wheel assembly (tandem roller) ................................................20
Fig. 14 Truck body .........................................................................................21
Fig. 15 Power supply .....................................................................................23
Fig. 16 Instrument assembly ..........................................................................25
Fig. 17 Battery cover assembly......................................................................26
Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle Leg)..............27
Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg).........................29
Fig. 20 Mast system (Two-stage mast Full Free Lift) .....................................31
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift) .........................32
Fig. 22 Mast other accessories (Three-stage mast Full Free Lift) ..................34
Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle Leg) ...............35
Fig. 24 Mast lifting system (Three-stage mast Full Free Lift) .........................37
Fig. 25 Hydraulic system (Three-stage mast Full Free Lift/Straddle Leg) ......39
Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle Leg)..................42
Fig. 27 Hydraulic system (Two-stage mast Full Free Lift) ..............................44
1
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)46
Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free Lift/Straddle Leg)
.......................................................................................................................48
Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)................................50
Fig. 31 Cylinder (Two-stage mast Full Free Lift) ............................................52
Fig. 32 Manual steering wheel carrier ............................................................53
Fig. 33 Electric power assisted steering wheel carrier ...................................55
Fig. 34 Electric steering assembly .................................................................57
Fig. 35 Drive wheel assembly 7EL-AC-1.3 ....................................................59
Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly .........................................63
Fig. 37 Handle lever.......................................................................................67
Fig. 38 CANBUS Handle head.......................................................................69
Fig. 39 High pressure pump station system（3.0KW
2.6 high pressure
delivery capacity）.........................................................................................71
Fig. 40 Pump station system（3.0KW 3.2 delivery capacity）.......................73
Fig. 41 Pump station system（2.2KW 2.2 delivery capacity）.......................75
Fig. 42 Main circuit wiring (Electrical steering） ............................................77
Fig. 43 Main circuit wiring（Manual steering） ..............................................78
Fig. 44 General electrical parts ......................................................................79
Fig. 45 Electric control assembly(Electrical steering).....................................81
Fig. 46 Electric control assembly(Manual steering)........................................84
Fig. 47 Foldable platform ...............................................................................87
Fig. 48 Protective arm....................................................................................90
Fig. 49 Backrest (Normal) ..............................................................................92
Fig. 50 Backrest (Straddle Leg) .....................................................................93
Easy worn parts list ........................................................................................94
2
Fig. 1 Label (for EU)
Fig. 1 Label (for EU)
No.
Parts No.
Item
Qty.
A
9000005967
Crane hook label
2
B
9000003923
C
9000008650
D
9000003573
‘No passengers’ decal
1
E
9000008561
Never reach through
1
F
9000008649
1
G
9000003570
L
9000008555
Identification plate
Sticker to read and follow
these instructions
Filling sticker
Warning decal: Do not
step under or on the forks
Residual lift capacity
sticker
3
2
1
1
1
Note
Fig. 2 Label (for US)
Fig. 2 Label (for US)
No.
Parts No.
Item
Qty.
A
9000005967
Crane hook label
2
B
9000008555
Filling sticker
1
C
9000008650
Residual lift capacity sticker
1
D
9000003575
Warning label
1
E
9000003577
Warning label
1
F
9000008649
Identification plate (ID-plate)
1
G
9000003570
Sticker to read and follow these instructions
1
H
9000003579
Warning label
1
I
9000003580
Warning label
1
J
9000005970
Warning label
1
K
9000005971
Warning label
2
4
Note
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg)
5
Fig. 3 Outline (Three-stage mast Full Free Lift/ Straddle leg )
No.
Art No.
Description
Qty.
1
9000008061
Main cover
1
2
9000008063
Protective arm
cover
1
3
9000008062
Upper cover
1
4
9000008065
Middle cover
1
5
9000008229
Battery cover
1
6
9000008230
5000
9000009063
4300
9000009064
Protective board
1
5500
9000009066
6000
9000008231
5000
9000009060
9000009061
Protective board
block
Standard
4600
9000009065
9000009059
7
Note
4300
2
4600
5500
6000
9000009062
8
0000023519
Screw
8
M6×10
9
9000007785
Nut
8
M6
10
0000023555
Screw
4
M6×16
GB/T70.2=ISO7380
11
0000025010
Washer
4
6
GB/T93
12
0000023055
Washer
4
6
GB/T95
13
9000008233
Protective board
1
14
9000007803
Rivet
10
15
1000423003
Screw
2
M10×30
16
9000007793
Screw
1
M10×10
17
9000008234
Right protective
cover
1
18
9000008235
Left protective
cover
1
1
9000007862
Platform assembly
1
2
9000007891
Protective arm
assembly
1
6
GB/T70.2=ISO7380
Fig. 4 Outline (Two-stage mast/ Straddle leg)
7
Fig. 4 Outline (Two-stage mast/ Straddle leg)
No.
Art No.
Description
Qty.
1
9000008061
Main cover
1
2
9000008063
Protective arm cover
1
3
9000008062
Upper cover
1
4
9000008065
Middle cover
1
5
9000008984
Battery cover
1
9000008977
6
9000008978
9000008979
Note
2900
Protective board
1
9000008980
3200
3600
4000
7
9000007782
Spring buckle
10
8
9000008972
Upper protective board
1
9
1000423003
Screw
2
M10×30
10
9000007793
Screw
1
M10×10
1
9000007862
Platform assembly
1
2
9000007891
Protective arm assembly
1
8
1
Fig. 5 Outline (Two-stage mast Full Free Lift)
9
Fig. 5 Outline (Two-stage mast Full Free Lift )
No.
Art No.
Description
Qty.
1
9000008061
Main cover
1
2
9000008063
Protective arm cover
1
3
9000008062
Upper cover
1
4
9000008065
Middle cover
1
5
9000008984
Battery cover
1
Protective board
1
6
9000008997
9000008998
Note
2900
3600
7
9000007782
Spring buckle
10
1
8
1000423003
Screw
2
M10×30
9
9000007793
Screw
1
M10×10
1
9000007862
Platform assembly
1
2
9000007891
Protective arm assembly
1
10
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage
mast Normal/ Two-stage mast Full Free Lift)
Fig. 6 Chassis (Three-stage mast Full Free Lift/ Two-stage mast Normal/ Two-stage
mast Full Free Lift)
No.
Art No.
Description
Qty.
Note
1
2220511001
Compound roller
4
1
2
2000435002
Magnet steel
1
9000008236
Welded chassis
(570×1150)
9000009006
Welded chassis
(680×1150)
9000008958
Welded chassis
(570×1150)
9000008959
Welded chassis
(680×1150)
3
11
Three-stage mast
Full Free Lift
1
Two-stage mast
Normal/
Two-stage mast
Full Free Lift
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg)
Fig. 7 Chassis (Three-stage/Two-stage mast Straddle Leg )
No.
Parts No.
Item
Qty.
2220511001
1
Compound roller
4
2330511001
Note
Three-stage
mast Straddle
Leg
Two-stage
mast Straddle
Leg
2
2000435002
Compound roller
1
3
2090500001
Fork
2
W 100
4
0000023080
Screw
2
M10x16
9000009067
5
Fork carrier
1
9000008988
12
Standard
Three-stage
mast Straddle
Leg
Two-stage
mast Straddle
Leg
GB/T70.1=ISO4762
Fig. 8 Chassis system (Three-stage mast Full Free Lift)
Fig. 8 Chassis system (Three-stage mast Full Free Lift )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023067
Screw
4
M8×16
GB/T70.1=ISO4762
2
9000008237
Damping pad
1
PU
Welded chassis
1
3
9000008238
9000009081
570x1150
685x1150
4
2040400001
Castor assembly
2
5
0000025002
Washer
8
10
GB/T95
6
0000023006
Washer
8
10
GB/T93
7
0000023029
Screw
8
M10×35
GB/T70.1=ISO4762
8
0000023156
Screw
2
M12×25
GB/T70.1=ISO4762
9
0000025032
Washer
2
12
GB/T95
10
0000025024
Washer
2
12
GB/T93
□1
9000010408
Castor complete
2
13
Fig. 9 Chassis system (Three-stage mast Straddle Leg)
14
Fig. 9 Chassis system (Three-stage mast Straddle Leg )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023067
Screw
4
M8×16
GB/T70.1=ISO4762
2
9000008237
Damping pad
1
PU
3
9000009070
Welded chassis
1
4
2040400001
Castor
2
5
0000025002
Washer
8
10
GB/T95
6
0000023006
Washer
8
10
GB/T93
7
0000023029
Screw
8
M10×35
GB/T70.1=ISO4762
8
0000023156
Screw
2
M12×25
GB/T70.1=ISO4762
9
0000025024
Washer
2
12
GB/T93
10
0000025032
Washer
2
12
GB/T95
11
0000023490
Screw
4
M16x20
GB/T77=ISO4026
12
9000009071
Welded front leg
1
13
9000009072
Welded right front
leg
1
14
0000023453
Screw
4
M20x60
GB/T70.1=ISO4762
15
0000025033
Washer
4
20
GB/T93
16
0000025031
Washer
4
20
GB/T95
17
9000009074
Positioning pin
2
18
9000009073
Press plate
2
19
9000009069
Support
components
2
□1
9000010408
Castor complete
2
15
Fig. 10 Chassis system (Two-stage mast Normal/ Full Free Lift)
Fig. 10 Chassis system (Two-stage mast Normal / Full Free Lift )
No.
1
Parts No.
9000008985
9000008986
Item
Qty.
Welded chassis
1
Note
Standard
570X1150
685X1150
2
0000023156
Screw
2
M12×25
GB/T70.1=ISO4762
3
0000025024
Washer
2
12
GB/T93
4
0000025032
Washer
2
12
GB/T95
5
0000023029
Screw
8
M10×35
GB/T70.1=ISO4762
6
0000023006
Washer
8
10
GB/T93
7
0000025002
Washer
8
10
GB/T95
8
2040400001
Castor
2
□1
9000010408
Castor complete
2
16
Fig. 11 Chassis system (Two-stage mast Straddle Leg)
17
Fig. 11 Chassis system (Two-stage mast Straddle Leg )
No.
Parts No.
Item
Qty.
Note
Standard
1
9000008989
Welded chassis
1
2
2040400001
Castor
2
3
0000025002
Washer
8
10
GB/T95
4
0000023006
Washer
8
10
GB/T93
5
0000023029
Screw
8
M10×35
GB/T70.1=ISO4762
6
0000023156
Screw
2
M12×25
GB/T70.1=ISO4762
7
0000025024
Washer
2
12
GB/T93
8
0000025032
Washer
2
12
GB/T95
9
0000023490
Screw
4
M16x20
GB/T77=ISO4026
10
9000008990
Welded front leg
1
11
9000008991
Welded right front
leg
1
12
0000023453
Screw
4
M20x60
GB/T70.1=ISO4762
13
0000025033
Washer
4
20
GB/T93
14
0000025031
Washer
4
20
GB/T95
15
9000009074
Positioning pin
2
16
9000009073
Press plate
2
17
9000009069
Support
components
2
□1
9000010408
Castor complete
2
18
Fig. 12 Steering wheel assembly
Fig. 12 Steering Wheel Assembly
No.
Parts No.
Item
Qty.
Note
Standard
1
0000026008
Circlip
1
30
GB/T894.1
2
2000405001
Bearing seat
1
3
0000027013
Ball bearing
2
7206C/DB
GB/T292
4
2000413001
Sleeve
1
5
0000026010
Circlip
1
62
GB/T893.1
6
0000024015
1
M14
GB/T889.1=ISO7040
7
2000401007
8
0000023111
Lock nut
Rear wheel
carrier welding
Bolt
1
M14×100
GB/T5782=ISO4014
9
2000413002
Shaft sleeve
1
10
1000525001
Washer
2
11
0000027001
Ball bearing
2
6204
GB/T276
12
2020416001
Castor
1
124×60
13
9000003638
Castor wheel
2
1
19
Fig. 13 Load wheel assembly (tandem roller)
Fig. 13 Load Wheel Assembly (tandem roller)
No.
Parts No.
Item
Qty.
1
2000405002
Linking plate
2
2
0000028009
Dowel pin
4
3
2000407001
Castor shaft
2
4
2000416002
Load wheel
2
80×70
5
0000027001
Ball bearing
4
6204
GB/T276
6
0000030001
Press-on grease cup
2
6
JB/T7940.4=ISOB1575
7
9000010398
Load wheel set
2
□1
2000600001
Load wheel
2
20
Note
Standard
5×35
GB/T879.1=ISO8752
Fig. 14 Truck body
21
Fig. 14 Truck Body
No.
Parts No.
Item
Qty.
Note
Standard
1
9000007940
Instrument
assembly
1
2
0000023020
Screw
4
M6×20
GB/T70.1=ISO4762
3
9000007791
Screw
4
M10×35
4
9000007783
Nut
13
M10
5
9000007790
Screw
2
M10×55
6
1000423003
Screw
1
M10×30
7
0000023029
Screw
4
M10×35
GB/T70.1=ISO4762
8
0000023006
Washer
8
10
GB/T93
9
0000025002
Washer
8
10
GB/T95
10
0000023034
Screw
4
M10×20
GB/T70.1=ISO4762
11
0000025024
Washer
4
12
GB/T93
12
0000025032
Washer
4
12
GB/T95
13
9000008240
Board
1
14
9000008069
Electronic control
assemble board
1
15
9000007923
Right vent
components
1
16
9000007920
Left vent
components
1
17
0000023082
Screw
4
M12×35
GB/T70.1=ISO4762
18
0000023455
Screw
2
M8×35
GB/T70.1=ISO4762
19
0000024026
Nut
2
M8
GB/T6170=ISO4032
9000008241
20
Welded body
1
Upper plate of
protective board
2
9000009082
Three-stage
mast
Two-stage
mast
5
4
M5x10
4
Only used
for
Two-stage
mast
Washer
1
6
GB/T93
0000023053
Screw
1
M6x12
GB/T70.1=ISO4762
9000009545
YGE rubber pipe
clamp
1
21
9000009080
22
0000025014
23
0000023311
24
0000025010
25
26
Washer
Screw
22
GB/T95
GB/T70.1=ISO4762
Fig. 15 Power supply
23
Fig. 15 Power Supply
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023106
Screw
2
M6×30
GB/T70.1=ISO4762
2
0000023055
Washer
2
6
GB/T95
9000010147
Charger 24V/45A(Asia in
Chinese)
9000010148
Charger 24V/45A(Asia in
English)
9000010194
Charger 24V/45A(For
EU)
1
Three-stage
mast
1
Two-stage
mast
9000010195
Charger 24V/45A(For
AUS)
9000010196
Charger 24V/45A(For
UK)
9000010197
Charger 24V/45A(For
USA)
9000010116
Charger 24V/30A(Asia in
Chinese)
9000010117
Charger 24V/30A(Asia in
English)
9000010118
Charger 24V/30A(For
EU)
3
9000010120
Charger 24V/30A(For
AUS)
9000010121
Charger 24V/30A(For
UK)
9000010146
Charger 24V/30A(For
USA)
9000009083
Power supply（210Ah）
welded type
9000008322
Power supply（350Ah）
welded type
9000003990
Power supply（210Ah）
bolt type
9000008935
Power supply（350Ah）
bolt type
9000003988
Connector components
（350Ah）
(Three-stage mast)
4
5
6
7
9000008585
Connector components
（210Ah）
(Two-stage mast)
9000009832
Bolt
1
1
1
24
24
Two-stage
mast
Three-stage
mast
Two-stage
mast
Three-stage
mast
Only used
for bolt type
battery
Fig. 16 Instrument assembly
Fig. 16 Instrument Assembly
No.
Parts No.
Description
Qty.
Note
Standard
1
0000023685
Screw
2
M3×25
GB/T818-2000=ISO7045
2
9000008516
Emergency
1
ZDK32-350
3
0000024002
Nut
2
M3
4
1000434025
Indicator
1
CURTIS
5
9000008326
Key switch
1
LKS-101A
6
9000008519
Key
1
7
9000007938
Plastic plate
1
8
0000023215
Screw
2
9
9000007939
Fi×ing plate
1
10
0090000272
Screw
4
11
9000008517
Pro×imity switch
1
12
9000008515
DC power
1
25
GB/T6170=ISO4032
M5×10
GB/T70.3=ISO10642
M4×12
GB/T6560
ZDK32-350
Fig. 17 Battery cover assembly
Fig. 17 Battery Cover Assembly
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023073
Screw
2
M4×10
GB/T70.1=ISO4762
2
0000025018
Washer
2
4
GB/T93
3
0000025019
Washer
2
4
GB/T95
4
9000008795
Pin
1
5
0000023306
Screw
1
M5×20
GB/T70.1=ISO4762
6
0000025015
Washer
1
5
GB/T93
7
0000025014
Washer
1
5
GB/T95
8
0090000636
Nut
1
M5
GB/T6172.1=ISO4035
26
Fig. 18 Mast system (Three-stage mast Full Free Lift/Straddle
Leg)
27
Fig. 18 Mast system (Three-stage mast Full Free Lift / Straddle Leg )
No.
Parts No.
Item
Qty.
9000008242
9000009043
1
9000009044
9000009045
1
4600
5500
9000008243
5000
9000009049
3
4300
Outer mast
welding
6000
9000009048
4300
Middle mast
welding
1
4600
5500
9000009050
6000
9000008244
5000
9000009051
4300
9000009052
Standard
5000
9000009046
9000009047
2
Note
Inner mast welding
1
4600
9000009053
5500
9000009054
6000
4
2040511001
Compound roller
for mast
8
5
0000023079
Bolt
4
M18×40
GB/T5783=ISO4017
6
0000025022
Washer
4
18
GB/T93
7
0000025023
Washer
4
8
GB/T95
28
Fig. 19 Mast system (Two-stage mast Normal/Straddle Leg)
29
Fig. 19 Mast system (Two-stage mast Normal / Straddle Leg )
No.
Parts No.
Item
Qty.
9000008968
1
2
9000008969
9000008970
Note
2900
Outer mast welding
1
3200
3600
9000008971
4000
9000008973
2900
9000008974
9000008975
Standard
Inner mast welding
1
9000008976
3200
3600
4000
3
2220611001
Compound roller for
mast
2
4
0000023079
Bolt
4
M18×40
GB/T5783=ISO4017
5
0000025022
Washer
4
18
GB/T93
6
0000025023
Washer
4
18
GB/T95
7
0000023056
Screw
2
M4x12
GB/T70.1=ISO4762
8
0000025018
Washer
2
4
GB/T93
9
0000025019
Washer
2
4
GB/T95
10
9000008981
Limit block
1
11
2040511001
Compound roller for
mast
2
30
Fig. 20 Mast system (Two-stage mast Full Free Lift)
Fig. 20 Mast system (Two-stage mast Full Free Lift )
No.
1
2
Parts No.
9000008994
9000008995
9000008999
9000009000
Item
Qty.
Outer mast welding
1
Inner mast welding
1
Note
Standard
2900
3600
2900
3600
3
2220611001
Compound roller for
mast
2
4
0000023079
Bolt
4
M18×40
GB/T5783=ISO4017
5
0000025022
Washer
4
18
GB/T93
6
0000025023
Washer
4
18
GB/T95
7
0000023056
Screw
2
M4x12
GB/T70.1=ISO4762
8
0000025018
Washer
2
4
GB/T93
9
0000025019
Washer
2
4
GB/T95
10
9000008981
Limit block
1
11
2040511001
Compound roller for
mast
2
31
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift)
32
Fig. 21 Mast lifting system (Three-stage mast Full Free Lift )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000024042
Nut
6
M16×1.5
GB/T6171=ISO8673
2
0000028011
Split pin
3
3×40
GB/T91=ISO1234
3
9000008260
Bolt
3
4
0000028030
Hinge pin
6
6×45
GB/T882=ISO2341
5
0000028010
Split pin
6
2×20
GB/T91=ISO1234
0090000540
Chain
LH1066×135
5000
GB/T6074=ISO4347
0000029237
Chain
LH1066×121
4300
GB/T6074=ISO4347
0090000455
Chain
LH1066×127
4600
GB/T6074=ISO4347
0090000543
Chain
LH1066×151
5500
GB/T6074=ISO4347
0090000544
Chain
LH1066×167
6000
GB/T6074=ISO4347
7
9000007762
Chain wheel for mast
2
8
0000026049
Retainer ring for shaft
2
45
GB/T894.1
9
0000024010
Nut
2
M16
GB/T6172.1=ISO4035
10
0000025029
Washer
N
16
GB/T95
11
9000008245
Bearing sleeve
1
12
9000008246
Pulley
1
13
0000023123
Bolt
1
M16×70
GB/T5782=ISO4014
14
2230305002
Side cover
1
15
2000302002
Adjusting washer
2
2
16
0000027012
2
6206
GB/T276
17
9000010331
18
0000026008
Ball bearing
Middle cylinder chain
wheel
Retainer ring for shaft
30
GB/T894.1
19
2230307001
Chain wheel shaft
1
20
2230305001
Chain wheel seat
1
21
0000023094
Screw
1
M12×30
GB/T70.1=ISO4762
22
9000009831
Hoop assembly
1
6
23
2
1
2
0000029068
Chain
LH1066×79
5000
GB/T6074=ISO4347
0090000539
Chain
LH1066×73
4300
GB/T6074=ISO4347
0090000483
Chain
LH1066×75
4600
GB/T6074=ISO4347
0000029057
Chain
LH1066×89
5500
GB/T6074=ISO4347
0000029085
Chain
LH1066×97
6000
GB/T6074=ISO4347
33
1
Fig. 22 Mast other accessories (Three-stage mast Full Free
Lift)
Fig. 22 Mast Other Accessories (Three-stage mast Full Free Lift
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023047
Screw
4
M8×25
GB/T70.1=ISO4762
2
0000025001
Washer
4
8
GB/T93
3
0000025011
4
8
GB/T95
4
9000008248
5
9000010332
6
0000023040
Washer
Cylinder fixing
plate
Limit switch
mounting plate
Screw
2
M6×16
GB/T70.1=ISO4762
7
0000025010
Washer
2
6
GB/T93
8
0000023055
Washer
2
6
GB/T95
2
1
34
Fig. 23 Mast lifting system (Two-stage mast Normal/Straddle
Leg)
35
Fig. 23 Mast lifting system (Two-stage mast Normal / Straddle Leg )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023510
Screw
2
M16x35
GB/T77=ISO4026
2
0000024014
Nut
2
M16x1.5
GB/T6173=ISO8675
3
2010310001
Chain wheel
1
4
0000027012
Ball bearing
2
6206
GB/T276
5
2000302002
Adjusting washer
2
2
6
0000023158
Screw
2
M10x30
GB/T70.1=ISO4762
7
0000023006
Washer
2
10
GB/T93
8
0000025002
2
10
GB/T95
9
2030301001
1
10
0000023103
Washer
Chain wheel shaft
components
Screw
M6x8
GB/T70.3=ISO10642
11
2010305001
Chain wheel carrier
1
12
0000028011
Split pin
2
3x40
GB/T91=ISO1234
13
9000008983
Chain tension bar
1
14
0000024042
Nut
2
M16x1.5
GB/T6171=ISO8673
15
0000028010
Split pin
2
2x20
GB/T91=ISO1234
16
0000028014
Hinge pin
2
8x40
GB/T882=ISO2341
2900
GB/T6074=ISO4347
3200
GB/T6074=ISO4347
3600
GB/T6074=ISO4347
4000
GB/T6074=ISO4347
M12x25
GB/T5783=ISO4017
M16x1.5
GB/T6173=ISO8675
17
0000029012
Leaf chain
LH1244x91
0000029013
Leaf chain
LH1244x99
0000029014
Leaf chain
LH1244x109
0000029015
Leaf chain
LH1244x119
1
1
18
2010302001
Cylinder fixing plate
1
19
0000023101
Bolt
1
20
2010319001
Cushion pad
1
21
0000024014
Nut
2
22
9000009005
Chain tension bar
1
36
Fig. 24 Mast lifting system (Three-stage mast Full Free Lift)
37
Fig. 24 Mast lifting system (Two-stage mast Full Free Lift )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023067
Screw
8
M8x16
GB/T70.1=ISO4762
2
0000025001
Washer
6
8
GB/T93
3
0000025011
Washer
6
8
GB/T95
4
9000009003
Holder
1
1
5
9000009002
Holder
1
2
6
2010305001
2
7
2030301001
8
0000023103
Chain wheel carrier
Chain wheel shaft
components
Screw
9
2010310001
Chain wheel
2
10
0000027012
Ball bearing
11
2000302002
12
2
M6x8
GB/T70.3=ISO10642
4
6206
GB/T276
Adjusting washer
4
2
9000009001
Welded tension bar
seat
2
13
2000301002
Welded pulley carrier
1
14
0000025031
Washer
1
20
GB/T95
15
0000026003
Retainer ring for
shaft
1
20
GB/T894.1
16
2000310002
Pulley
1
17
0000028011
Split pin
4
3x40
GB/T91=ISO1234
18
9000009005
Chain tension bar
4
19
0000024014
Nut
4
M16x1.5
GB/T6173=ISO8675
20
0000024042
Nut
8
M16x1.5
GB/T6171=ISO8673
21
0000028010
Split pin
8
2x20
GB/T91=ISO1234
2900
GB/T6074=ISO4347
3600
GB/T6074=ISO4347
22
0090000484
Chain
LH1244x61
0000029017
Chain
LH1244x69
2
2
23
0000028060
Hinge pin
4
8x35
GB/T882=ISO2341
24
0000025098
Washer
4
16
GB/T849
25
0000025099
Washer
4
16
GB/T850
26
2010319001
Cushion pad
2
38
Fig. 25 Hydraulic system (Three-stage mast Full Free
Lift/Straddle Leg)
39
Fig. 25 Hydraulic System (Three-stage mast Full Free Lift / Straddle Leg )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023090
Screw
4
M6×35
GB/T70.1=ISO4762
2
9000008796
DC hydraulic power
unit body
1
High
pressure
pump
station
3
0000023044
Screw
2
M8×20
GB/T70.1=ISO4762
4
0000025001
Washer
2
8
GB/T93
5
0000025011
Washer
2
8
GB/T95
6
2000303001
Hydraulic oil tank
cover
1
7
9000008249
Oil tank welding
1
8
9000007832
G end direct
connection pipe joint
1
9
9000007838
Steering connecting
elbow
1
10
9000010283
Tube
1
11
9000008250
Pump station outlet
steel pipe
1
12
9000008252
Left cylinder steel
pipe
1
13
9000008251
Right cylinder steel
pipe
1
14
9000007841
Four-way joint
1
9000008253
9000009055
15
9000009056
9000009057
5000
Middle cylinder steel
pipe
4300
1
5500
9000009058
16
0000023053
6000
Screw
2
9000010287
9000010284
17
9000010286
9000010288
4600
M6×12
GB/T70.1=ISO4762
5000
4300
Hydraulic tube
assembly
1
4600
5500
9000010289
6000
18
9000008325
Screw
3
19
0000023020
Hydraulic tube
assembly
1
M6×20
20
9000008254
YGE rubber pipe
clamp
1
1
40
GB/T70.1=ISO4762
21
9000007842
Screw
3
22
2000337001
Safety valve
3
9000008255
9000009027
23
9000009028
9000009029
4300
High pressure
middle cylinder
1
4600
5500
9000009030
6000
9000008256
5000
9000009007
24
5000
9000009008
9000009009
High pressure outer
cylinder
4300
2
4600
5500
9000009010
6000
25
0000023094
Screw
3
M12×30
GB/T70.1=ISO4762
26
0000025032
Washer
3
12
GB/T95
27
0000023042
Screw
2
M6×10
GB/T70.1=ISO4762
28
0000023055
Washer
2
6
GB/T95
29
9000010307
Anti-vibration pad
1
41
Fig. 26 Hydraulic system (Two-stage mast Normal/Straddle
Leg)
42
Fig. 26 Hydraulic System (Two-stage mast Normal / Straddle Leg )
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023090
Screw
4
M6×35
GB/T70.1=ISO4762
9000008867
9000007854
DC hydraulic
power unit body
1
3
0000023044
Screw
2
M8×20
GB/T70.1=ISO4762
4
0000025001
Washer
2
8
GB/T93
5
0000025011
Washer
2
8
GB/T95
6
2000303001
Hydraulic cylinder
cover
1
7
9000008249
Welded cylinder
1
8
9000007832
G end direct
connection pipe
joint
1
9
9000007838
Steering
connecting bend
1
10
9000010282
Tube
1
11
9000008987
Pump station outlet
steel pipe
1
12
9000008325
YGE rubber pipe
clamp
2
13
0000023042
Screw
2
M6×10
GB/T70.1=ISO4762
14
9000007820
Hydraulic tube
assembly
1
15
9000007842
Direct pipe joint
1
16
2000337001
Safe anti-explosion
valve
1
2
9000008960
17
18
9000008961
9000008962
2900
2900
Cylinder assembly
1
3200
3600
9000008963
4000
9000008964
2900
9000008965
9000008966
Oil return tube
assembly
1
9000010307
3200
3600
4000
9000008967
19
3200/3600/4000
Anti-vibration pad
1
43
Fig. 27 Hydraulic system (Two-stage mast Full Free Lift)
44
Fig. 27 Hydraulic System (Two-stage mast Full Free Lift)
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023090
Screw
4
M6×35
GB/T70.1=ISO4762
9000008867
9000007854
DC hydraulic power
unit body
1
3
0000023044
Screw
2
M8×20
GB/T70.1=ISO4762
4
0000025001
Washer
2
8
GB/T93
5
0000025011
Washer
2
8
GB/T95
6
2000303001
Hydraulic cylinder
cover
1
7
9000008249
Welded cylinder
1
8
9000007832
G end direct
connection pipe joint
1
9
9000007838
Steering connecting
bend
1
10
9000010282
Tube
1
11
9000008987
Pump station outlet
steel pipe
1
12
9000008325
YGE rubber pipe
clamp
3
13
0000023042
Screw
2
M6×10
GB/T70.1=ISO4762
14
9000007820
Hydraulic tube
assembly
1
15
9000008887
Steering connecting
bend
1
16
0000023053
Screw
2
M6x12
GB/T70.1=ISO4762
17
0000025010
Washer
2
6
GB/T93
18
0000023055
Washer
2
6
GB/T95
19
2000302005
Tube card board
1
9000008992
9000008993
Hydraulic cylinder
assembly
2
21
0000023101
Screw
2
22
0000025032
Washer
2
9000008888
9000005537
Hydraulic tube
assembly
1
24
9000009004
Steel tube
1
25
0000024068
Nut
1
26
9000007842
Direct pipe joint
2
27
2000337001
Safety valve
2
28
9000010307
Anti-vibration pad
1
29
0000023310
Screw
1
2
20
23
45
3600
2900
2900
3200
M12×25
GB/T5783=ISO4017
GB/T95
2900
3600
M6
GB/T6170=ISO4032
M6x20
GB/T5781=ISO4018
Fig. 28 Outer cylinder seal kit (Three-stage mast Full Free
Lift/Straddle Leg)
46
Fig. 28 Outer cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )
No.
1
Parts No.
Item
Qty.
Note
9000009011
5000
9000009012
4300
9000009013
Piston rod
1
Standard
4600
9000009014
5500
9000009015
6000
2
9000009075
Dust cover
1
32X40X5/6.5
3
0090000487
O ring
1
38X3.1
4
9000009079
Seal ring for shaft
1
32X42X6/7
5
9000008953
Seal ring
1
32X42.7X4.2
6
9000008954
Support ring for
shaft
1
32X36X5
7
0000022029
O ring
2
50X3.1
GB1235-76
8
9000009016
Guide sleeve
1
9
0000023415
Screw
1
M8X10
GB/T70.1=ISO4762
10
0000022026
Combination
washer
1
8
JB/T982
11
12
9000009017
5000
9000009018
4300
9000009019
Cylinder body
1
4600
9000009020
5500
9000009021
6000
9000009022
5000
9000009023
9000009024
Bushing
1
9000009025
4300/4600
5500
6000
13
9000009026
Piston
1
14
9000008955
Support ring for
hole
2
□1
9000003636
Outer cylinder seal
kit
2
47
36X40X10
GB/T3452.1=ISO3601-1
Fig. 29 Middle cylinder seal kit (Three-stage mast Full Free
Lift/Straddle Leg)
48
Fig. 29 Middle cylinder seal kit(Three-stage mast Full Free Lift / Straddle Leg )
No.
1
Parts No.
Item
Qty.
Note
9000009031
5000
9000009032
4300
9000009033
Piston rod
1
Standard
4600
9000009035
5500
9000009034
6000
2
9000009076
Dust cover
1
45X53X5/6.5
3
9000009078
Seal ring for shaft
1
45X55X6/7
4
9000009036
End cap
1
5
9000008957
Retainer ring
1
55X60X1.5
6
0000022055
O ring
1
60X3.1
GB/T3452.1=ISO3601-1
7
0000023415
Screw
1
M8X10
GB/T70.1=ISO4762
8
9000009077
Copper sleeve
1
45X50X30
9
9000009037
5000
9000009038
4300
9000009039
1
4600
9000009040
5500
9000009041
6000
10
9000009042
11
9000008956
12
0000022026
1
□
Cylinder body
9000003637
Piston
Support ring for
hole
Washer
Middle cylinder seal
kit
1
1
48X52X15
1
8
1
49
JB/T982
Fig. 30 Cylinder (Two-stage mast Normal/Straddle Leg)
50
Fig. 30 Cylinder (Two-stage mast Normal / Straddle Leg )
No.
Parts No.
Item
Qty.
9000009922
1
9000009923
9000009924
Note
2900
Piston rod
1
9000009925
3200
3600
4000
2
9000009926
Dust cover
1
40x48x5/6.5
3
9000009927
Support ring for shaft
1
40X44X10
9000009928
4
9000009929
9000009930
Standard
2900
Cylinder body
1
9000009931
3200
3600
4000
5
9000009932
O ring
1
44.4X3.1
6
9000009933
Support ring for hole
1
45X50X10
7
9000009934
O ring
2
24.4X3.1
8
9000009178
Y ring for hole
1
40X50X6/7
9
9000009935
Piston
1
10
0000025100
Washer
1
24
GB/T93
11
0000024072
Nut
1
M24x1.5
GB/T6171=ISO8673
12
9000009936
Coer
1
1
□
9000009943
Cylinder seal kit
1
51
Fig. 31 Cylinder (Two-stage mast Full Free Lift)
Fig. 31 Cylinder (Two-stage mast Full Free Lift )
No.
1
Parts No.
9000009937
9000009938
Item
Qty.
Piston rod
1
Note
2900
3600
2
9000009926
Dust cover
1
40x48x5/6.5
3
9000009927
Support ring for shaft
1
40X44X10
Cylinder body
1
4
9000009939
9000009940
2900
3600
5
9000009932
O ring
1
44.4X3.1
6
9000009933
Support ring for hole
1
45X50X10
7
9000009934
O ring
2
24.4X3.1
8
9000009178
Y ring for hole
1
40X50X6/7
9
9000009941
Piston
1
10
0000025033
Washer
1
11
0000024074
Nut
1
12
9000009942
Guide bushing
1
1
□
9000009944
Cylinder seal kit
2
52
Standard
GB/T93
M20x1.5
GB/T6171=ISO8673
Fig. 32 Manual steering wheel carrier
53
Fig. 32 Manual Steering Wheel Carrier
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023042
Screw
8
M6×10
GB/T70.1=ISO4762
2
0000025010
Washer
8
6
GB/T93
3
2000202006
End cover
4
4
2000231001
Spring
4
5
2000207001
Spring spindle
4
6
0000023099
Screw
6
M10×45
GB/T70.1=ISO4762
7
0000023006
Washer
18
10
GB/T93
8
0000025002
Washer
18
10
GB/T95
9
2000202004
V type outer block
2
10
2000202008
Roller
24
11
2000202005
V type inner block
2
12
0000023025
Screw
6
M10×40
GB/T70.1=ISO4762
13
0000023099
Screw
6
M10×45
GB/T70.1=ISO4762
14
2000201005
Wheel carrier
welding
1
15
2000202003
Cushion block
2
16
2000201004
Supporting frame
welding
1
17
0090000602
Screw
4
M10×25
GB/T821
18
0000024012
Thin nut
4
M10
GB/T6172.1=ISO4035
19
9000008321
Top plate
1
20
0000023095
Full thread bolt
2
M14×60
GB/T5783=ISO4017
21
2000223001
Screw
2
M10×180
22
2000208001
Spring guide sleeve
2
23
2000231002
Spring
2
24
2000212001
Spring guide rod
2
25
0000025024
Washer
4
12
GB/T93
26
0000023094
Screw
4
M12×30
GB/T70.1=ISO4762
27
0000023098
Screw
1
M12×10
GB/T70.1=ISO4762
28
0000025032
Washer
4
12
GB/T95
29
9000008257
30
0000023172
Handle shaft
welding
Screw
10
M8×30
GB/T70.1=ISO4762
31
0000025001
Washer
10
8
GB/T93
32
0000025011
Washer
10
8
GB/T95
33
2000202001
Limit block
2
34
9000007774
Vertical type drive
1
1
□
2000200003
Spring assembly
2
1
54
7EL-AC-1.3
Fig. 33 Electric power assisted steering wheel carrier
55
Fig. 33 Electric Power Assisted Steering Wheel Carrier
No.
Parts No.
Item
Qty.
Note
Standard
1
0000023042
Screw
8
M6×10
GB/T70.1=ISO4762
2
0000025010
Washer
8
6
GB/T93
3
2000202006
End cover
4
4
2000231001
Spring
4
5
2000207001
Spring spindle
4
6
0000023099
Screw
6
M10×45
GB/T70.1=ISO4762
7
0000023006
Washer
18
10
GB/T93
8
0000025002
Washer
22
10
GB/T95
9
2000202004
V type outer block
2
10
2000202008
Roller
24
11
9000007685
V type inner block
2
12
0000023025
Screw
6
M10×40
GB/T70.1=ISO4762
13
0000023099
Screw
6
M10×45
GB/T70.1=ISO4762
14
9000007680
Wheel carrier
welding
1
15
2000202003
Cushion block
2
16
2000201004
Supporting frame
welding
1
17
0090000602
Screw
4
M10×25
GB/T821
18
0000024012
Thin nut
4
M10
GB/T6172.1=ISO4035
19
2000202002
Top plate
1
20
0000023095
Bolt
2
M14×60
GB/T5783=ISO4017
21
2000223001
Screw
2
M10×180
22
2000208001
Spring guide sleeve
2
23
2000231002
Spring
2
24
2000212001
Spring guide rod
2
25
0000025024
Washer
4
12
GB/T93
26
0000023094
Screw
4
M12×30
GB/T70.1=ISO4762
27
0000023098
Screw
1
M12×10
GB/T70.1=ISO4762
28
0000025032
Washer
4
12
GB/T95
29
9000007686
Electronic steering
assembly
1
30
9000007779
Drive wheel
assembly
1
1
□
2000200003
Spring assembly
2
56
Fig. 34 Electric steering assembly
57
Fig. 34 Electric Steering Assembly
No.
Parts No.
Item
Qty.
Note
Standard
1
9000007422
Bearing seat welding
1
2
9000000240
Ball bearing
2
65×50×7
GB/T276
3
0000023042
Screw
3
M6×10
GB/T70.1=ISO476
4
0000023034
Screw
4
M10×20
GB/T70.1=ISO476
5
9000007423
Fixing seat welding
1
6
0000026043
Retainer ring for shaft
1
50
GB/T894.1
7
9000007806
Damper
1
8
9000007421
Transition linking block
1
9
9000007693
10
0000023032
Potentiometer fixing
plate
Washer
4
5
GB/T95
11
0000025015
Washer
4
5
GB/T93
12
0000023311
Screw
4
M5×10
GB/T70.1=ISO476
13
9000007424
Linking block
1
14
0000023073
Screw
4
M4×10
GB/T70.1=ISO476
58
1
Fig. 35 Drive wheel assembly 7EL-AC-1.3
59
Fig. 35 Drive Wheel Assembly 7EL-AC-1.3
No.
Parts No.
Item
Qty.
Note
Standard
1
9000009493
Gear box
1
2
9000009494
Retainer ring
1
3
0090000116
Bearing
1
30208
GB/T297
4
0090000505
Oil seal
1
50×80×8
GB/T9877
5
9000009496
Bushing
1
6
0000027031
Bearing
1
32010
GB/T297
7
9000009497
Adjusting washer
1
8
9000009498
Gear
1
9
9000009499
Drive wheel
1
10
0090000117
Roll pin
2
4×12
GB/T119.1=ISO2338
11
9000009500
Retainer ring
1
12
9000009501
Bolt
1
13
0090000502
Bearing
1
32304
GB/T297
14
0090000503
Bearing
1
32204
GB/T297
15
9000009502
Gear
1
16
9000009503
Outer thimble
1
17
9000009504
Inner thimble
1
18
9000009505
Adjusting washer
1
19
9000009506
Adjusting washer
1
20
9000009507
Shaft block
1
21
0000025012
Washer
8
5
GB/T93
22
0000023675
Screw
4
M5×16
GB/T70.2=ISO7380
23
0000022036
Combination washer
3
12
JB/T982
24
0090000506
Plug
25
9000009508
Big gear
1
26
9000009509
Washer
1
27
0000025066
Washer
1
14
GB/T856
28
0090000090
Nut
1
M14×1.5
GB/T6173=ISO8675
29
9000009510
Washer
1
30
9000009511
Side cover
1
31
9000009512
Upper cover
1
32
9000009513
Dust cover
1
JB/ZQ4444
60
Fig. 35 Drive Wheel Assembly 7EL-AC-1.3
61
Fig. 35 Drive Wheel Assembly 7EL-AC-1.3
No.
Parts No.
Item
Qty.
33
9000009514
Bolt
5
34
9000009515
Drive wheel
1
35
0000028027
Roll pin
2
6×30
GB/T119.1=ISO2338
36
0000025006
Washer
22
6
GB/T93
37
0000023020
Screw
11
M6×20
GB/T70.1=ISO4762
38
9000009495
Vent plug
1
39
9000009516
Rotating support
1
40
0000023106
Screw
6
M6×30
GB/T70.1=ISO4762
41
0090000504
Roll pin
2
6×26
GB/T119.1=ISO2338
42
0000022037
O seal ring
2
125×2.65
GB/T3452.1=ISO3601-1
43
9000009517
Small gear
1
44
9000009518
Drive motor
1
45
9000009519
Shaft sleeve
1
46
0000026013
Retainer ring for shaft
1
25
GB/T894.1
47
9000009520
Brake
1
48
9000009521
Dust cover
1
49
9000009522
Flange
2
50
9000009523
Speed sensor gear
1
51
9000009524
Speed sensor
1
52
9000009525
Spacer
1
53
0000023311
Screw
4
M5×10
GB/T70.1=ISO4762
54
0000022059
O seal ring
1
20×2.65
GB/T3452.1=ISO3601-1
55
9000009526
Bracket
1
56
0000025001
Washer
3
8
GB/T93
57
0000023047
Screw
3
M8x25
GB/T70.1=ISO4762
58
0000036003
Flat key
1
A 6×18
GB/T1096
59
0000026003
Retainer ring for shaft
1
20
GB/T894.1
60
9000009527
Dust cover
1
61
0000023563
Screw
3
M6×65
GB/T70.1=ISO4762
62
9000009528
Adjusting washer
1
63
0000028137
Roll pin
2
6×30
GB/T879.1=ISO8752
64
0090000321
Screw
2
M6×45
GB/T70.1=ISO4762
65
0000022038
O seal ring
1
65X2.65
GB/T3452.1=ISO3601-1
62
Note
Fig. 36 26EL-AC-1.3KW-R Drive wheel assembly
63
Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly
No.
Parts No.
Item
Qty.
Note
Standard
1
9000009493
Gear box
1
2
9000009494
Retainer ring
1
3
0090000116
Bearing
1
30208
GB/T297
4
0090000505
Oil seal
1
50x80x8
GB/T9877
5
9000009496
Bushing
1
6
0000027031
Bearing
1
32010
GB/T276
7
9000009497
Adjustng washer
1
8
9000009498
Gear
1
9
9000009499
Drive shaft
1
10
0090000117
Roll pin
2
4x12
GB/T119.2-2000
11
9000009500
Retainer ring
1
12
9000009501
Locking bolt
1
13
0090000502
Bearing
1
32304
GB/T276
14
0090000503
Bearing
1
32204
GB/T276
15
9000009502
Gear
1
16
9000009503
Outter sleeve
1
17
9000009504
Inner sleeve
1
18
9000009505
Adjustng washer
1
19
9000009506
Adjustng washer
1
20
9000009507
Bearing seat
1
21
0000025015
Washer
8
5
GB/T93
22
0000023107
Screw
4
M5x16
GB/T70.1=ISO4762
23
0000022036
Combination washer
3
12
JB/T982
24
0090000506
Bolt
3
M12x1.25
JB/ZQ4444-2006
25
9000009508
Big gear
1
26
9000009509
Washer
1
27
0090000090
Nut
1
M14x1.5
GB/T6173=ISO8675
28
9000009511
Side cover
1
29
9000009513
Dust cover
1
30
9000009514
Tyre bolt
5
31
9000009515
Drive wheel
1
32
0000025010
Washer
20
6
GB/T93
33
0000023106
Screw
8
M6x30
GB/T70.1=ISO4762
34
9000009495
Vent plug
1
35
0090000504
Roll pin
2
6x26
GB/T119.1=ISO2338
36
0000022037
O ring
2
125x2.65
GB/T3452.1=ISO3601-1
37
9000009517
Small gear
1
38
9000009824
Paper washer
1
39
9000009825
Upper cover
1
40
9000009826
Strring big gear
1
41
9000009745
Rotating bearing
1
64
Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly
65
Fig. 36 26EL-AC-1.3KW-R Drive Wheel Assembly
No.
Parts No.
Item
Qty.
Note
42
0000025001
Washer
6
8
GB/T93
43
0000023455
Screw
6
M8x35
GB/T70.1=ISO4762
44
0090000151
Oil seal
1
45
9000009532
Assembling board
1
46
9000009827
Motor
1
47
0000023172
Screw
6
48
9000009522
Locking flange
2
49
9000009523
Speeed sensor gear
1
50
9000009524
Speeed sensor
1
51
9000009748
Bearing
1
52
9000008854
Bushing
1
53
0000026013
Retainer ring for axle
54
0000023311
55
GB/T9877
M8x30
GB/T70.1-2000
1
25
GB/T894.1
Screw
4
M5x10
GB/T70.1=ISO4762
9000009525
spacer
1
56
0000022059
O seal ring
1
20x2.65
GB/T3452.1=ISO3601-1
57
9000009749
Bushing
1
58
0000036001
Flat key
1
6x16
GB/T1096
59
0000026003
Retainer ring for axle
1
20
GB/T894.1
60
9000009521
Dust cover
1
61
9000009528
Adjustng washer
1
62
0000025066
Washer
1
14
GB/T856
63
9000009750
Brake
1
64
0090000526
Bolt
3
M6x20
GB/T5782=ISO4014
65
0000023020
Screw
9
M6x20
GB/T70.1=ISO4762
66
9000006304
Steering carbon brush
1
67
9000009726
Steering motor
1
68
0090000119
Screw
8
M6x22
GB/T70.1=ISO4762
69
9000009828
Steering small gear
1
70
0000026040
Retainer ring for axle
1
22
GB/T894.1
71
0090000118
Flat key
1
6x28
GB/T1096
72
0000023106
Screw
12
M6x30
GB/T70.1=ISO4762
66
Fig. 37 Handle lever
67
Fig. 37 Handle lever
No.
Parts No.
Item
Quantity
Note
Standard
1
1100100001
Canbus control tiller
1
2
0000023232
Bolt
2
M8×25
GB/T5783=ISO4017
3
1000123003
Screw
4
M4×8
GB/T70.2=ISO7380
4
9000007926
Cover board
1
5
9000007925
Welded tiller arm
1
6
9000008327
Proximity switch
1
7
0000023075
Screw
2
M3×20
GB/T70.1=ISO4762
8
1000113001
Shoulder harness
2
17×19×11
9
9000007928
Tiller axle
1
10
0000028003
Elastic roll pin
1
4×24
11
1000123001
Screw
1
M8×20
12
9000007930
Left tiller cover
1
13
1010121001
Air spring
1
400N
S≥55
14
0000023005
Lock nut
2
M10
GB/T889.1=ISO7040
15
9000007929
Tiller seat
1
16
9000007931
Right tiller cover
1
17
0000023519
Screw
4
M6×10
GB/T70.2=ISO7380
68
GB/T879.1=ISO8752
Fig. 38 CANBUS Handle head
69
Fig. 38 CANBUS Handle head
No.
Parts No.
Item
Qty.
1
1010114001
Left driving button
1
2
1000114015
Horn button
1
3
1000131009
Spring for horn button
5
4
1000113004
Bushing for camshaft
2
5
1000137001
Magnetic substance
4
6
1000131010
Spring for urgent
reversing button
4
7
0000023058
Screw
3
GB/T70.1=ISO4762
8
0000023057
Screw
2
GB/T70.1=ISO4762
9
0000025017
Washer
2
GB/T95
10
1010114003
Right driving button
1
11
1000107002
Shaft for driving button
1
12
1000137002
Circlip for PCB board
1
13
1000134005
Load censor
2
14
1000103012
Upper part of handle
1
15
1000103013
Under part of handle
1
16
1000114017
Left button
1
17
1000137003
Magnetic substance
seat
2
18
1000131011
Torsional spring
2
19
1000114018
Seat for Spring for
urgent reversing button
1
20
1000114020
Cover for Spring for
urgent reversing button
1
21
1000114021
Cover for option switch
1
22
1000114022
Right button
1
23
0000023060
Screw
1
24
1000134006
LED bi-color light
1
25
1000103014
Seat for LED bi-color
light
1
26
1000131012
Torsional spring for right
driving button
1
27
1000131013
Torsional spring for left
driving button
1
28
1100135001
PCB
1
70
Note
Standard
GB/T845=ISO7049
Fig. 39 High pressure pump station system（3.0KW
pressure delivery capacity）
71
2.6 high
Fig. 39 High Pressure Pump Station Syste（3.0KW 2.6 High Pressure Delivery
Capacity）
No.
Parts No.
Item
Qty.
1
2040334001
Pump contactor
1
2
9000003582
Carbon brush(assembly)
1
3
9000003583
Motor
1
4
2000323001
Plug
1
5
2000300002
Valve body
1
6
2000335003
Solenoid valve
1
7
2000335004
Check valve
1
8
2000323002
Screw
4
9
9000008828
Flow control valve
1
10
2000323003
Bolt
1
11
2040315003
Overflow valve
1
12
2000322004
O ring
1
13
2000317008
Oil return pipe
1
14
2040317008
Oil return pipe
1
15
9000008829
Gear pump
1
16
2040317009
Oil suction pipe
1
17
2000300004
Filter
1
1
□
9000008796
DC power unit
72
1
Note
9.5L/min
3.0KW 2.6 high
pressure
delivery capacity
9.5L check valve
Fig. 40 Pump station system（3.0KW 3.2 delivery capacity）
73
Fig. 40 Pump Station System（3.0KW 3.2 Delivery Capacity）
No.
Parts No.
Item
Qty.
1
2040334001
Pump contactor
1
2
9000003582
Carbon brush(assembly)
1
3
9000003583
Motor
1
4
2000323001
Plug
1
5
2000300002
Valve body
1
6
2000335003
Solenoid valve
1
7
2000335004
Check valve
1
8
2000323002
Screw
4
9
9000008870
Flow control valve
1
10
2000323003
Bolt
1
11
2040315003
Overflow valve
1
12
2000322004
O ring
1
13
2000317008
Oil return pipe
1
14
2040317008
Oil return pipe
1
15
9000008874
Gear pump 3.2cc/r
1
16
9000008873
Oil suction pipe
1
17
2000300004
Filter
1
1
□
9000008867
DC power unit
74
1
Note
7.5L/min
L=250.50mm
Pump Station
System 3.0Kw，
3.2 delivery
capacity
Fig. 41 Pump station system（2.2KW 2.2 delivery capacity）
75
Fig. 41 Pump Station System（2.2KW 2.2 Delivery Capacity）
No.
Parts No.
Item
Qty.
1
2000335001
Pump contactor
1
2
2000335002
Carbon brush(assembly)
1
Iskra
3
2000334001
Motor
1
Iskra
4
2000323001
Plug
1
5
2000300002
Valve body
1
6
2000335003
Solenoid valve
1
7
2000335004
Check valve
1
8
2000323002
Screw
4
9
2000335005
Flow control valve
1
10
2000323003
Bolt
1
11
2000335006
Overflow valve
1
12
2000322004
O ring
1
13
2000317008
Oil return pipe
1
14
2000317009
Oil return pipe
1
15
2000300003
Gear pump
1
16
2000317010
Oil suction pipe
1
17
2000300004
Filter
1
1
□
2000300001
DC power unit
76
1
Note
2.2kw 2.2
delivery capacity
(Iskra motor)
Fig. 42 Main circuit wiring (Electrical steering）
Fig. 42 Main Circuit Wiring (Electrical steering)
No.
Parts No.
Name
Qty.
1
9000008444
Drive motor cable
1
2
9000008361
Pump motor cable
1
3
9000008362
Power supply cable
1
4
9000008371
FU+ cable
1
5
9000008446
Steering controller cable
1
6
9000008520
Steering motor cable
1
77
Note
Fig. 43 Main circuit wiring（Manual steering）
Fig. 43 Main Circuit Wiring (Manual steering)
No.
Parts No.
Name
Qty.
1
9000008368
Drive motor cable
1
2
9000008361
Pump motor cable
1
3
9000008362
Power supply cable
1
4
9000008371
FU+ cable
1
78
Note
Fig. 44 General electrical parts
79
Fig. 44 General Electrical Parts
No.
Parts No.
Name
Qty.
Note
Standard
1
0000023083
Screw
4
M3×8
GB/T70.2=ISO7380
2
9000008332
Magnet switch
2
HWK23
3
0000023033
Screw
2
M4×25
4
2040634001
Proximity switch
1
XZ-15GW22-B
5
9000010040
Proximity switch
protective cover
AP-B
1
6
9000008360
Limit control
wiring harness
1
9000008448
Tiller sensor
BD-MS-3
9000000239
Tiller sensor
BD-MS
8
0000025026
Washer 3
3
9
0000023216
Screw M3×8
3
10
0000023056
Screw M4×12
4
11
0000025019
Washer 4
4
9000001159
Position sensor
BD-PS
9000008451
Position sensor
BD-PS-3
7
12
13
9000008355
9000008359
Main control
wiring harness
GB/T70.1=ISO4762
1
Only for
electronical
steering truck
GB/T95
GB/T818-2000=ISO7045
GB/T70.1=ISO4762
GB/T95
1
电子转向
1
手动转向
80
Fig. 45 Electric control assembly(Electrical steering)
81
Fig. 45 Electric Control Assembly(Electrical steering)
No.
Parts No.
Name
Qty.
1
9000008069
Controller
assemble
plate
1
2
9000000235
Controller
1
9000000236
Steering
controller
1
3
9000008584
Note
CURTIS1232E-2121
BD-SC-24/10
BD-SC-24/10-3
4
9000008376
Aluminium
plate
1
5
1020434002
Wiring
terminal
1
BD-M8
6
9000008586
Fuse seat
1
BD-2×10A-1
7
1000434041
Relay
1
ACR01F-F 1C
8
9000007679
9
1000434021
Plug fixing
plate
Fuse seat
Standard
1
1
BD-1×10A
1000434006
Traction
motor
contactor
1
C100/120
11
9000008598
Main
contactor
assembly
plate
1
12
1020434003
Copper bar
1
13
1000434007
Fuse seat
2
SYY
14
1020434001
Fuse
1
200A
15
2210434004
Fuse
1
150A
16
9000008374
Copper bar
1
17
9000008373
Copper bar
1
18
1000434040
Fuse
1
10A
19
3042434014
Fuse
1
15A
20
0090000082
Screw
2
M4×30
GB/T70.1=ISO4762
21
0000025018
Washer
12
4
GB/T93
22
0000025019
Washer
12
4
GB/T95
23
0000023073
Screw
2
M4×10
GB/T70.1=ISO4762
24
0000023019
Screw
2
M4×30
GB/T818-2000=ISO7045
25
0000023307
Screw
4
M4×10
GB/T818-2000=ISO7045
10
82
26
0000023211
Screw
4
M4×16
GB/T818-2000=ISO7045
27
0000025010
Washer
9
6
GB/T93
28
0000023055
Washer
9
6
GB/T95
29
0000023478
Screw
5
M6×12
GB/T70.1=ISO4762
30
0000023923
Screw
4
M6×18
GB/T70.1=ISO4762
31
0000025001
Washer
12
8
GB/T93
32
0000025011
Washer
11
8
GB/T95
33
0000024086
Nut
12
M8
GB/T6170=ISO4032
34
0000023067
Screw
4
M8×16
GB/T70.1=ISO4762
35
0000023516
Screw
1
M5×10
36
0000025015
Washer
1
5
GB/T93
37
0000025014
Washer
1
5
GB/T95
38
0000023070
Screw
2
M3×25
GB/T70.1=ISO4762
39
9000008356
Controller
1
40
9000008372
Copper bar
1
41
1000434015
Horn
1
DC24V
42
0000023727
Screw
2
M4×6
83
GB/T818-2000=ISO7045
GB/T818-2000=ISO7045
Fig. 46 Electric control assembly(Manual steering)
84
Fig. 46 Electric Control Assembly(Manual steering)
No.
Parts No.
Name
Qty.
1
9000008375
Controller
1
2
9000008069
Controller
assembly plate
1
3
9000000235
Controller
1
CURTIS1232E2121
4
1000434040
Fuse
1
10A
5
9000008376
Aluminium plate
1
6
1020434002
Wiring terminal
1
BD-M8
7
9000008586
Fuse seat
1
BD-2×10A-1
8
1000434041
Relay
1
ACR01F-F 1C
DC24V
9
9000007679
Plug fixing plate
1
10
1000434006
Traction motor
contactor
1
11
9000008598
Main contactor
assemble plate
1
12
1020434003
Copper bar
1
13
1000434007
Fuse seat
2
SYY
14
1020434001
Fuse
1
200A
15
2210434004
Fuse
1
150A
16
9000008374
Copper bar
1
17
9000008373
Copper bar
1
18
0000025014
Washer
1
5
GB/T95
19
0000023516
Screw
1
M5×10
GB/T818-2000=IS
O7045
20
0000025015
Washer
1
5
GB/T93
21
0000025018
Washer
12
4
GB/T93
22
0000025019
Washer
12
4
GB/T95
23
0000023073
Screw
2
M4×10
GB/T70.1=ISO476
2
24
0000023019
Screw
2
M4×30
GB/T818-2000=IS
O7045
25
0000023307
Screw
4
M4×10
GB/T818-2000=IS
O7045
26
0000023211
Screw
4
M4×16
GB/T818-2000=IS
O7045
27
0000025010
Washer
9
6
GB/T93
28
0000023055
Washer
9
6
GB/T95
85
Note
Standard
C100/120
DC24V
29
0000023478
Screw
5
M6×12
GB/T70.1=ISO476
2
30
0000023923
Screw
4
M6×18
GB/T70.1=ISO476
2
31
0000025001
Washer
12
8
GB/T93
32
0000025011
Washer
11
8
GB/T95
33
0000024086
Nut
12
M8
GB/T6170=ISO40
32
34
0000023067
Screw
4
M8×16
GB/T70.1=ISO476
2
35
9000008372
Copper bar
1
36
1000434015
Horn
1
DC24V
37
0000023727
Screw
2
M4×6
86
GB/T818-2000=IS
O7045
Fig. 47 Foldable platform
87
Fig. 47 Foot Pedal Assembly
No.
Art No.
Description
Qty.
1
9000007867
Pedal pad
1
2
9000007869
Rotating shaft
1
3
9000007799
Shoulder
harness
4
4
9000007863
Welded foot
platform
1
5
6
0000023555
2000421001
Screw
Air spring
2
1
M6×16
GB/T70.2=ISO7380
7
0000024014
Nut
1
M16×1.5
GB/T6173=ISO8675
8
9000007873
Cam
1
9
9000007866
Cam shaft
1
10
0000025012
Washer
2
5
GB/T93
11
0000023032
Washer
2
5
GB/T95
12
0000023107
Screw
2
M5×16
GB/T70.1=ISO4762
13
9000009799
Switch transition
plate
1
14
9000008328
Proximity switch
1
NBN5-F7-E2
15
0000023075
Screw
2
M3×20
GB/T70.1=ISO4762
16
9000007864
17
0090000048
Welded
assemble seat
Washer
4
12
GB/T97.1-2002
18
0000025024
Washer
4
12
GB/T93
19
9000007874
Line hanging
board
1
20
0000024006
Lock nut
4
M12
GB/T889.1=ISO7040
21
0090000450
Screw
4
M12×45
GB/T70.2=ISO7380
22
9000007865
Cushion
2
23
9000007872
Anti-vibration
pad
2
24
9000007871
Anti-vibration
washer
2
25
0000031001
Spring
8
16.3×31.5×1.75
GB/T1972-2005
26
9000007870
Fixed bolt
2
27
0000028033
Split pin
2
3.2×20
GB/T91=ISO1234
28
9000007868
29
0000025010
Assemble seat
cover
Washer
6
6
GB/T93
30
0000023045
Screw
6
M6×12
GB/T70.2=ISO7380
Note
Standard
20×23×16.5
1
1
88
31
9000008897
Suspension
components
2
89
Fig. 48 Protective arm
90
Fig. 48 Protective Arm
No.
Art No.
1
9000007895
2
Description
Qty.
Note
Standard
M8×20
GB/T70.2=ISO7380
0090000448
Right protective arm
cover
Screw
5
3
9000007896
Left protective arm cover
1
4
9000007894
Welded protective arm
1
5
9000007780
Air spring
1
6
0000023045
Screw
3
M6×12
GB/T70.2=ISO7380
7
0000025010
Washer
3
6
GB/T93
8
9000007897
Positioning spring
1
9
0000023075
Screw
2
M3×20
GB/T70.1=ISO4762
10
9000008329
Proximity switch
1
NBN5-F7-E2
11
0000025012
Washer
2
5
GB/T93
12
0000023032
Washer
2
5
GB/T95
13
0000023107
Screw
2
M5×16
GB/T70.1=ISO4762
14
9000009799
Switch transition plate
1
15
9000007892
Welded protective arm
seat
1
16
0000023006
Washer
4
10
GB/T93
17
0090000447
Screw
4
M10×25
GB/T70.2=ISO7380
18
9000007893
19
0000023099
M10×45
GB/T70.1=ISO4762
1
Protective arm clamp
block
Screw
2
4
91
Fig. 49 Backrest (Normal)
Fig. 49 Backrest
No.
Parts No.
1
9000008259
2
Name
Qty.
Note
Standard
0000023088
Backrest frame
welding
Screw
2
M10×25
GB/T70.1=ISO4762
3
0000025002
Washer
4
10
GB/T95
4
0000023006
4
10
GB/T93
5
0000023029
2
M10×35
GB/T70.1=ISO4762
1
Standard spring
washer
Screw
92
Fig. 50 Backrest (Straddle Leg)
Fig. 50 Backrest (Straddle Leg)
No.
Parts No.
Name
Qty.
1
0000023156
Screw
4
2
0000025032
Washer
4
12
GB/T93
3
0000025024
Washer
4
12
GB/T95
4
9000009068
Backrest frame
welding
1
93
Note
Standard
GB/T70.1=ISO4762
Easy worn parts list
No.
Art No.
1
2220511001
2
2330511001
3
Description
Compound roller 1
Qty.
Fig./Position
Note
4
Fig.6/1
Fig.7/1
Chassis
Fig.7/2
2040511001
Compound roller 1
8
Fig.18/4
2
Fig.19/11
Fig.20/11
2
Fig.19/3
Fig.20/3
Mast system
4
2220611001
5
9000003638
Castor
2
Fig.12/13
Steering wheel
6
9000007806
Damper
1
Fig.34/7
Electric steerig
7
9000010398
Load wheel set
2
Fig.13/7
Load wheel
8
1010121001
Air spring (S≥55)
1
Fig.37/13
Tiller
9
9000003582
Carbon brush
1
Fig.39/2
Pump
10
1020434001
Fuse 200A
1
Fig.45/14
11
2210434004
Fuse 150A
1
Fig.45/15
12
1000434040
Fuse 10A
1
Fig.45/18
13
3042434014
Fuse 15A
1
Fig.45/19
14
9000007799
Shoulder harness
4
Fig.47/3
15
2000421001
Air spring (S≥70)
1
Fig.47/6
16
9000008897
Suspension components
2
Fig.47/31
17
9000007780
Air spring (S≥36)
1
Fig.48/5
Protective arm
18
9000003636
Outer cylinder seal kit
2
1
Fig.28/□
19
9000003637
Middle cylinder seal kit
1
1
Fig.29/□
Three-stage mast
Full Free Lift /
Straddle Leg
Electric Control
Foot pedal
20
9000009943
Cylinder
1
1
Fig.30/□
Two-stage mast
Normal / Straddle
Leg
21
9000009944
Cylinder
2
1
Fig.31/□
Two-stage mast
Full Free Lift
1
Fig.8/□
22
9000010408
Castor complete
2
1
Fig.9/□
1
Fig.10/□
1
Fig.11/□
94
Chassis system